Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1996 1996 Service Manual ENGINE SECTION ENGINE COOLING SYSTEM MSA5TCD96L6000

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   SERVICE PROCEDURE                                              2-5
                                                 2. Engine Coolant Pump


           2. Engine Coolant Pump
           A: REMOVAL
           1) Open engine hood.
           2) Disconnect ground cable from the battery.




G6M0095


           3) Drain engine coolant completely.
           




B2M0015A

           4) Disconnect radiator outlet hose from engine coolant
           pump.




 B2M0137


           5) Remove radiator fan motor assembly.
           




 B2M0323


           6) Remove V-belt(s).
           




G2M0286




                 9
2-5                        SERVICE PROCEDURE
2. Engine Coolant Pump


                                   7) Remove timing belt.
                                   




                         B2M0302


                                   8) Remove belt tension adjuster.




                         B2M0303

                                   9) Remove camshaft position sensor.
                                   




                         G2M0417


                                   10) Remove left side camshaft pulley by using ST.
                                   ST   499207100 CAMSHAFT SPROCKET WRENCH




                         G2M0207


                                   11) Remove left side rear timing belt cover.




                         G2M0208




                                         10
  SERVICE PROCEDURE                                              2-5
                                                2. Engine Coolant Pump


          12) Remove tensioner bracket.
          13) Disconnect heater hose from engine coolant pump.
          14) Remove engine coolant pump.




G2M0210


          B: INSPECTION
          1) Check engine coolant pump bearing for smooth rota-
          tion.
          2) Check engine coolant pump pulley for abnormalities.




          3) Using a dial gauge, measure impeller runout in thrust
          direction while rotating the pulley.
          "Thrust" runout limit:
              0.5 mm (0.020 in)




G2M0211


          4) Check clearance between impeller and pump case.
          Clearance between impeller and pump case:
             Standard
                0.5 -- 0.7 mm (0.020 -- 0.028 in)
             Limit
                1.0 mm (0.039 in)



G2M0212


          5) After engine coolant pump installation, check pulley
          shaft for engine coolant leaks. If leaks are noted, replace
          engine coolant pump assembly.




                11
2-5                                        SERVICE PROCEDURE
2. Engine Coolant Pump - 3. Thermostat


                                                   C: INSTALLATION
                                                   Installation is in the reverse order of removal.
                                                   CAUTION:
                                                   

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