Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1996 1996 Service Manual MECHANICAL COMPONENTS SECTION AIR CONDITIONING SYSTEM MSA5TCD96L6255

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   SERVICE PROCEDURE                                                  4-7
                                                        14. Evaporator Unit


           14. Evaporator Unit
           A: REMOVAL AND INSTALLATION
           1) Disconnect battery negative terminal.
           2) Discharge refrigerant using refrigerant recovery system.
           
           3) Disconnect discharge pipe, suction pipe and grommets.


G4M0641


           4) Remove glove box and pocket back panel. 




 B5M0025


           5)   Disconnect the harness connector from evaporator.
           6)   Disconnect drain hose.
           7)   Remove evaporator mounting bolt and nut.
           8)   Install the evaporator in the reverse order of removal.
           9)   Charge refrigerant. 




G4M0642


           B: DISASSEMBLY AND ASSEMBLY
           1) Remove resistor assembly k and remove six screws
                                       1
           from evaporator case.




B4M0099A


           2) Remove thermostat k from upper case. (Thermistor k
                                     1                                   2
           is inserted into specified evaporator fin position.) When
           installing thermostat, be sure to insert thermistor into speci-
           fied fin position.




B4M0100A




                  37
4-7                                     SERVICE PROCEDURE
14. Evaporator Unit - 15. Condenser Fan Assembly


                                                   3) Disconnect the connection between the expansion
                                                   valve and pipe from receiver drier.
                                                   4) Remove the expansion valve from pipes.
                                                   5) To install expansion valve, reverse removal procedures.
                                                   Properly wrap capillary tube of expansion valve with seal.
                                                   6) Check to see if the evaporator fins are clogged. If they
                                                   are, clean them with compressed air.
                                                   CAUTION:
                                                   Water must never be used to clean the evaporator.
                                     B4M0101A
                                                   7) Check parts that have been removed for cracks or
                                                   scratches, and repair or replace them with new ones, if
                                                   necessary.
                                                   8) Reassemble the evaporator in the reverse order of dis-
                                                   assembly.
                                                   NOTE:
                                                   Confirm that the O-ring is inserted in the specified position.




                                                   15. Condenser Fan Assembly
                                                   A: REMOVAL AND INSTALLATION
                                                   1) Disconnect battery negative terminal.
                                                   2) Disconnect harness connector from fan motor.
                                                   3) Remove condenser fan bolt from radiator.
                                                   4) Pull condenser fan assembly.
                                                   5) Install the condenser fan assembly in the reverse order
                                                   of removal.
                                     B4M0102A      Tightening torque:
                                                       T: 7.4

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