Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1996 1996 Service Manual MECHANICAL COMPONENTS SECTION BRAKES MSA5TCD96L6181
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4-4 SPECIFICATIONS AND SERVICE DATA
1. Brakes
1. Brakes
A: SPECIFICATIONS
1. MODELS WITH ABS OR ABS/TCS
Model Sedan Wagon
Engine (cc) 2200 2200
Driving system FWD AWD FWD AWD
L+ L+ LS L+ L+ OUTBACK LS
Type Disc (Floating type, ventilated)
Effective disc diameter
210 (8.27)
mm (in)
Disc thickness x Outer
diameter 24 x 260 (0.94 x 10.24)
mm (in)
Front Effective cylinder
brake diameter 57.2 (2.252)
mm (in)
Pad dimensions
(length x width x
112.4 x 44.3 x 11.0 (4.43 x 1.744 x 0.433)
thickness)
mm (in)
Clearance adjustment Automatic adjustment
Type Disc (Floating type)
Effective disc diameter
230 (9.06)
mm (in)
Disc thickness x Outer
diameter 10 x 266 (0.39 x 10.47)
mm (in)
Rear Effective cylinder
brake diameter 34.9 (1.374) 38.1 (1.500)
mm (in)
Pad dimensions
(length x width x
92.4 x 33.7 x 10.0 (3.638 x 1.327 x 0.394)
thickness)
mm (in)
Clearance adjustment Automatic adjustment
2
SPECIFICATIONS AND SERVICE DATA 4-4
1. Brakes
Model 4 Door Sedan Wagon
Engine (cc) 2200 2200
Driving system FWD AWD FWD AWD
L+ L+ LS L+ L+ OUTBACK LS
Hill holder 5 5 -- -- 5 5 --
Type Mechanical on rear brakes, drum in disc
Effective drum diameter
170 (6.69)
mm (in)
Parking Lining dimensions
brake (length x width x
162.6 x 30.0 x 3.2 (6.40 x 1.181 x 0.126)
thickness)
mm (in)
Clearance adjustment Manual adjustment
Type Tandem
Effective diameter
26.99 (1-1/16)
mm (in)
Master
cylinder Reservoir type Sealed type
Brake fluid reservoir
capacity 190 (11.59)
cm3 (cu in)
Type Vacuum suspended
Brake
booster Effective diameter
205 + 230 (8.07 + 9.06)
mm (in)
Split point
Proportioning 2,942 (30.0, 427)
kPa (kg/cm2, psi)
valve
Reducing ratio 0.3
Brake line Dual circuit system
ABS -- OP STD -- OP OP STD
ABS/TCS OP -- OP --
5: Equipped on manual transmission vehicle. (Except TCS model)
3
4-4 SPECIFICATIONS AND SERVICE DATA
1. Brakes
2. MODELS WITHOUT ABS OR ABS/TCS
Model Sedan Wagon
Engine (cc) 2200
Driving system FWD AWD FWD AWD
L, L+ L, L+ L, L+ POST BRIGHTON L, L+ OUTBACK
Type Disc (Floating type, ventilated)
Effective disc diameter
210 (8.27)
mm (in)
Disc thickness x Outer
diameter 24 x 260 (0.94 x 10.24)
mm (in)
Front Effective cylinder
brake diameter 57.2 (2.252)
mm (in)
Pad dimensions
(length x width x
112.4 x 44.3 x 11.0 (4.43 x 1.744 x 0.433)
thickness)
mm (in)
Clearance adjustment Automatic adjustment
Type Drum (Leading-Trailing type)
Effective drum diameter
228.6 (9)
mm (in)
Effective cylinder
diameter 17.4 (0.685) 19.0 (0.748)
Rear
mm (in)
brake
Lining dimensions
(length x width x
218.8 x 35.0 x 4.1 (8.61 x 1.378 x 0.161)
thickness)
mm (in)
Clearance adjustment Automatic adjustment
4
SPECIFICATIONS AND SERVICE DATA 4-4
1. Brakes
Model Sedan Wagon
Engine (cc) 2200
Driving system FWD AWD FWD AWD
L+ L+ L+ POST BRIGHTON L+ OUTBACK
Hill holder 5 5 -- -- -- 5 --
Type Mechanical on rear brakes, drum in disc
Effective drum diameter
228.6 (9)
mm (in)
Parking Lining dimensions
brake (length x width x
218.8 x 35.0 x 4.1 (8.61 x 1.378 x 0.161)
thickness
mm (in)
Clearance adjustment Automatic adjustment
Type Tandem
Effective diameter
23.81 (15/16)
mm (in)
Master
cylinder Reservoir type Sealed type
Brake fluid reservoir
capacity 190 (11.59)
cm3 (cu in)
Type Vacuum suspended
Brake
booster Effective diameter
230 (9.06)
mm (in)
Split point
Proportioning 3,678 (37.5, 533)
kPa (kg/cm2, psi)
valve
Reducing ratio 0.3
Brake line Dual circuit system
5: Equipped on manual transmission vehicle.
5
4-4 SPECIFICATIONS AND SERVICE DATA
1. Brakes
3. 2500 cc AND OUTBACK (STEP ROOF) MODEL
Model Sedan Wagon
Engine (cc) 2500 2200 2500
Driving system AWD
GT LSi GT LSi OUTBACK* OUTBACK*
Type Disc (Floating type, ventilated)
Effective disc diameter
228 (8.98)
mm (in)
Disc thickness x Outer
diameter 24 x 277 (0.94 x 10.91)
mm (in)
Front Effective cylinder
brake diameter 42.8 (1.687) x 2
mm (in)
Pad dimensions
(length x width x
112.3 x 50.0 x 11.0 (4.42 x 1.969 x 0.433)
thickness)
mm (in)
Clearance adjustment Automatic adjustment
Type Disc (Floating type)
Effective disc diameter
230 (9.06)
mm (in)
Disc thickness x Outer
diameter 10 x 266 (0.39 x 10.47)
mm (in)
Rear Effective cylinder
brake diameter 38.1 (1.500)
mm (in)
Pad dimensions
(length x width x
92.4 x 33.7 x 10.0 (3.638 x 1.327 x 0.394)
thickness)
mm (in)
Clearance adjustment Automatic adjustment
*: Step roof model
6
SPECIFICATIONS AND SERVICE DATA 4-4
1. Brakes
Model Sedan Wagon
Engine (cc) 2500 2200 2500
Driving system AWD
GT LSi GT LSi OUTBACK* OUTBACK*
Hill holder -- -- -- -- STD --
Type Mechanical on rear brakes, drum in disc
Effective drum diameter
170 (6.69)
mm (in)
Parking Lining dimensions
brake (length x width x
162.6 x 30.0 x 3.2 (6.40 x 1.181 x 0.126)
thickness)
mm (in)
Clearance adjustment Manual adjustment
Type Tandem
Effective diameter
26.99 (1-1/16)
mm (in)
Master
cylinder Reservoir type Sealed type
Brake fluid reservoir
capacity 190 (11.59)
cm3 (cu in)
Type Vacuum suspended
Brake
booster Effective diameter
205 + 230 (8.07 + 9.06)
mm (in)
Propor- Split point
3,678 (37.5, 533)
tioning kPa (kg/cm2, psi)
valve Reducing ratio 0.3
Brake line Dual circuit system
ABS STD
*: Step roof model
7
4-4 SPECIFICATIONS AND SERVICE DATA
1. Brakes
B: SERVICE DATA
ITEM STANDARD SERVICE LIMIT
Pad thickness
17 mm (0.67 in) 7.5 mm (0.295 in)
(including back metal)
Front brake
Disc thickness 24 mm (0.94 in) 22 mm (0.87 in)
Disc runout -- 0.075 mm (0.0030 in)
Pad thickness
15 mm (0.59 in) 6.5 mm (0.256 in)
(including back metal)
Rear brake (Disc type)
Disc thickness 10 mm (0.39 in) 8.5 mm (0.335 in)
Disc runout -- 0.10 mm (0.0039 in)
Inside diameter 228.6 mm (9 in) 230.6 mm (9.08 in)
Rear brake (Drum type)
Lining thickness 4.1 mm (0.161 in) 1.5 mm (0.059 in)
Rear brake (Disc type Inside diameter 170 mm (6.69 in) 171 mm (6.73 in)
parking) Lining thickness 3.2 mm (0.126 in) 1.5 mm (0.059 in)
Parking brake Lever stroke 7 to 8 notches/196N (20 kg, 44 lb)
Without ABS and TCS With ABS and TCS
Brake pedal force Fluid pressure
147 N 785 kPa 588 kPa
Brake fluid pressure (15 kg, 33 lb) (8 kg/cm2, 114 psi) (6 kg/cm2, 85 psi)
without engine running 294 N 2,158 kPa 1,667 kPa
Brake booster (30kg, 66 lb) (22 kg/cm2, 313 psi) (17 kg/cm2, 242 psi)
Brake fluid pressure with 147 N 5,492 kPa 5,394 kPa
engine running and (15 kg, 33 lb) (56 kg/cm2, 796 psi) (55 kg/cm2, 782 psi)
vacuum at 66.7 kPa (500 294 N 8,434 kPa 10,003 kPa
mmHg, 19.69 inHg) (30kg, 66 lb) (86 kg/cm2, 1,223 psi) (102 kg/cm2, 1,450 psi)
C: RECOMMENDED BRAKE FLUID
FMVSS No. 116, fresh DOT3 or 4 brake fluid
CAUTION:
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