Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1996 1996 Service Manual MECHANICAL COMPONENTS SECTION STEERING SYSTEM MSA5TCD96L6173
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4-3 SERVICE PROCEDURE
5. Control Valve (Power Steering Gearbox) [LHD model]
5. Control Valve (Power Steering
Gearbox) [LHD model]
NOTE:
This section focuses on the disassembly and reassembly
of control valve. For the inspection and adjustment and the
service procedures for associated parts, refer to "Steering
Gearbox".
G4M0136
k
1 Power cylinder k
6 Torsion bar k
10 Pipe B
k
2 Cylinder k
7 Valve housing k
11 Pipe A
k
3 Rack piston k
8 Valve body k
12 Pinion
k
4 Rack axle k
9 Control valve k
13 Pinion axle
k
5 Input shaft
A: CHECKING OIL LEAKING POINTS
1. OIL LEAKING POINTS
1) If leak point is other than a, b, c, or d, perform check
step 5) in 4-3 [W5A2] before dismounting gearbox from
vehicle. If gearbox is dismounted without confirming where
the leak is, it must be mounted again to locate the leak
point.
2) Even if the location of the leak can be easily found by
observing the leaking condition, it is necessary to thor-
oughly remove the oil from the suspected portion and turn
the steering wheel from lock to lock about 30 to 40 times
with engine running, then make comparison of the sus-
pected portion between immediately after and several
hours after this operation.
3) Before starting oil leak repair work, be sure to clean the
gearbox, hoses, pipes, and surrounding parts. After com-
pleting repair work, clean these areas again.
40
SERVICE PROCEDURE 4-3
5. Control Valve (Power Steering Gearbox) [LHD model]
2. OIL LEAK CHECK PROCEDURE AND
REPLACEMENT PARTS
NOTE:
Parts requiring replacement are described in the smallest
unit of spare parts including damaged parts and spare
parts damaged. In actual disassembly work, accidental
damage as well as inevitable damage to some related
parts must be taken into account, and spare parts for them
must also be prepared. However, it is essential to pinpoint
the cause of trouble, and limit the number of replacement
parts as much as possible.
1) Leakage from "a"
The oil seal is damaged. Replace valve assembly with a
new one.
2) Leakage from "b"
The torsion bar O-ring is damaged. Replace valve assem-
bly with a new one.
3) Leakage from "c"
The oil seal is damaged. Replace valve assembly with a
new one.
4) Leakage from "d"
The pipe is damaged. Replace the faulty pipe or O-ring.
5) If leak is other than a, b, c, or d, and if oil is leaking from
the gearbox, move the right and left boots toward tie-rod
end side, respectively, with the gearbox mounted to the
vehicle, and remove oil from the surrounding portions.
Then, turn the steering wheel from lock to lock 30 to 40
times with the engine running, then make comparison of
the leaked portion immediately after and several hours
after this operation.
6) Leakage from "e"
The cylinder seal is damaged. Replace rack bush with a
new one.
7) Leakage from "f"
There are two possible causes. Take following step first.
Remove the pipe assembly B from the valve housing, and
close the circuit with ST.
ST 926420000 PLUG
Turn the steering wheel from lock to lock 30 to 40 times
with the engine running, then make comparison of the
leaked portion between immediately after and several
hours after this operation.
CAUTION:
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