Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1996 1996 Service Manual MECHANICAL COMPONENTS SECTION SUSPENSION MSA5TCD96L6136

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4-1                     SERVICE PROCEDURE
3. Front Ball Joint


                                3. Front Ball Joint
                                A: REMOVAL
                                1) Remove the wheel.
                                2) Pull out the cotter pin from the ball stud, remove the
                                castle nut, and extract the ball stud from the transverse
                                link.
                                3) Remove the bolt securing the ball joint to the housing.
                                4) Extract the ball joint from the housing.
                      G4M0499


                                B: INSPECTION
                                1) Measure play of ball joint by the following procedures.
                                Replace with a new one when the play exceeds the speci-
                                fied value.
                                    (1) With 686 N (70 kg, 154 lb) loaded in the direction
                                    shown in the figure, measure dimension 1.



                      G4M0500


                                    (2) With 686 N (70 kg, 154 lb) loaded in the opposite
                                    direction shown in the figure, measure dimension 2.
                                    (3) Calculate plays from the following formula.
                                    S= 2 - 1
                                    (4) When plays are larger than the following value,
                                    replace with a new one.
                                FRONT BALL JOINT
                                    Specified play for replacement: S
                                        Less than 0.3 mm (0.012 in)
                      G4M0501
                                2) When play is smaller than the specified value, visually
                                inspect the dust cover.
                                3) If the dust cover is damaged, replace with the new ball
                                joint.
                                4) Check ball joint for damage and cracks. If defective,
                                replace with new one.

                                C: INSTALLATION
                                1) Install ball joint onto housing.
                                Torque (Bolt):
                                    49

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