Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1996 1996 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION AWD SYSTEM MSA5TCD96L6121
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3-4 SPECIFICATIONS AND SERVICE DATA
1. AWD System
1. AWD System
A: SPECIFICATIONS
1. REAR FINAL REDUCTION GEAR RATIO
Hypoid
MT AT
Type of gear
*2200 cc
2200 cc 2200 cc 2500 cc
OUTBACK
Gear ratio
3.900 4.111 4.111 4.444
(Number of
(39/10) (37/9) (37/9) (40/9)
gear teeth)
Oil capacity 0.8 (0.8 US qt, 0.7 Imp qt)
Rear
differential GL-5
gear oil
*: Step roof model only
2. PROPELLER SHAFT
Front propeller shaft AT 539 (21.22)
Joint-to-joint length:
L mm (in) MT 598 (23.54)
Outside dia. of tube D1 63.5 (2.500)
mm (in) D2 57.0 (2.244)
G3M0014
2
SPECIFICATIONS AND SERVICE DATA 3-4
1. AWD System
B: IDENTIFICATION
When replacing a rear differential assembly, select the cor-
rect one according to the following table.
CAUTION:
Using the different rear differential assembly causes
the drive line and tires to "drag" or emit abnormal
noise when AWD is selected.
G3M1049
Gear ratio Part number Label stuck on rear differential
2200 cc 3.900 38369AA450
MT
B3M0124
2200 cc
AT
*2200 cc 4.111 38369AA460
OUTBACK
MT B3M0127
2500 cc 4.444 38369AA510
AT
B3M0421
*: Step roof model only
3
3-4 SPECIFICATIONS AND SERVICE DATA
1. AWD System
C: SERVICE DATA
19.6 -- 28.4 N
New bearing
Front and rear bearing preload at (2.0 -- 2.9 kg, 4.4 --6.4 lb)
companion flange bolt hole 8.34 -- 16.67 N
Used bearing
(0.85 -- 1.70 kg, 1.87 -- 3.75 lb)
Part No. Length
383705200 2.59 mm (0.1020 in)
383715200 2.57 mm (0.1012 in)
383725200 2.55 mm (0.1004 in)
383735200 2.53 mm (0.0996 in)
383745200 2.51 mm (0.0988 in)
383755200 2.49 mm (0.0980 in)
383765200 2.47 mm (0.0972 in)
Preload adjusting washer length
383775200 2.45 mm (0.0965 in)
383785200 2.43 mm (0.0957 in)
383795200 2.41 mm (0.0949 in)
383805200 2.39 mm (0.0941 in)
383815200 2.37 mm (0.0933 in)
383825200 2.35 mm (0.0925 in)
383835200 2.33 mm (0.0917 in)
383845200 2.31 mm (0.0909 in)
Part No. Length
383695201 56.2 mm (2.213 in)
383695202 56.4 mm (2.220 in)
Preload adjusting spacer length 383695203 56.6 mm (2.228 in)
383695204 56.8 mm (2.236 in)
383695205 57.0 mm (2.244 in)
383695206 57.2 mm (2.252 in)
4
SPECIFICATIONS AND SERVICE DATA 3-4
1. AWD System
Part No. Thickness
383495200 3.09 mm (0.1217 in)
383505200 3.12 mm (0.1228 in)
383515200 3.15 mm (0.1240 in)
383525200 3.18 mm (0.1252 in)
383535200 3.21 mm (0.1264 in)
383545200 3.24 mm (0.1276 in)
383555200 3.27 mm (0.1287 in)
383565200 3.30 mm (0.1299 in)
383575200 3.33 mm (0.1311 in)
Pinion height adjusting shim thickness 383585200 3.36 mm (0.1323 in)
383595200 3.39 mm (0.1335 in)
383605200 3.42 mm (0.1346 in)
383615200 3.45 mm (0.1358 in)
383625200 3.48 mm (0.1370 in)
383635200 3.51 mm (0.1382 in)
383645200 3.54 mm (0.1394 in)
383655200 3.57 mm (0.1406 in)
383665200 3.60 mm (0.1417 in)
383675200 3.63 mm (0.1429 in)
383685200 3.66 mm (0.1441 in)
Side bearing standard width -- 20.00 mm (0.7874 in)
Part No. Thickness
383475201 0.20 mm (0.0079 in)
383475202 0.25 mm (0.0098 in)
Side bearing retainer shim thickness
383475203 0.30 mm (0.0118 in)
383475204 0.40 mm (0.0157 in)
383475205 0.50 mm (0.0197 in)
Crown gear to drive pinion backlash 0.10 -- 0.20 mm (0.0039 -- 0.0079 in)
Crown gear runout on its back surface Limit 0.05 mm (0.0020 in)
Oil capacity 0.8 (0.8 US qt, 0.7 Imp qt)
5
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