Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1996 1996 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION AUTOMATIC TRANSMISSION AND DIFFERENTIAL MSA5TCD96L6087
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3-2 SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential
1. Automatic Transmission and
Differential
A: SPECIFICATIONS
Type Symmetric, 3 element, single stage, 2 phase torque converter clutch coupling
2200 cc 2.1 -- 2.3
2500 cc 1.8 -- 2.0
Stall torque ratio
2500 cc 2.2 -- 2.4
OUTBACK
Torque 2200 cc 236 mm (9.29 in)
converter Nominal diameter
clutch 2500 cc 246 mm (9.69 in)
2200 cc 2,300 -- 2,700 rpm
2500 cc 2,200 -- 2,600 rpm
Stall speed (at sea level)
2500 cc 2,400 -- 2,800 rpm
OUTBACK
One-way clutch Sprague type one-way clutch
Type 4-forward, 1-reverse, double-row planetary gears
Multi-plate clutch 4 sets
Multi-plate brake 1 set
Control element
Band brake 1 set
One-way clutch (sprague type) 2 sets
2200 cc 2.785
1st
2500 cc 3.027
2200 cc 1.545
2nd
Gear ratio 2500 cc 1.619
3rd 1.000
4th 0.694
Reverse 2.272
Front sun gear 33
Front pinion 21
Front internal gear 75
2200 cc 42
Tooth number of planetary gear Rear sun gear
2500 cc 37
2200 cc 17
Rear pinion
2500 cc 19
Rear internal gear 75
Automatic Clutch number of reverse clutch Drive plate & driven plate 2
Transmis-
transmis- sion
sion 2200 cc ... 4
Clutch number of high clutch Drive plate & driven plate 2500 cc ... 5
Clutch number of forward clutch Drive plate & driven plate 5
Clutch number of overrunning Drive plate & driven plate 3
clutch
Clutch number of low & reverse Except 2500 cc OUTBACK ...
brake Drive plate & driven plate 5
2500 cc OUTBACK ... 6
Transmission in neutral, output
P (Park) member immovable, and
engine start possible
Transmission in reverse for
R (Reverse) backing
N (Neutral) Transmission in neutral, and
engine start possible
Automatic gear change
Selector position D (Drive) + + +
1st , 2nd , 3rd , 4th
Automatic gear change
3 (3rd) + +
1st , 2nd , 3rd + 4th
2nd gear locked
2 (2nd) (Deceleration possible
4th , 3rd , 2nd)
1st gear locked
1 (1st) (Deceleration possible
4th , 3rd , 2nd , 1st)
Control method Hydraulic remote control
2
SPECIFICATIONS AND SERVICE DATA 3-2
1. Automatic Transmission and Differential
Type Variable-capacity type vane pump
Oil pump Driving method Driven by engine
Number of vanes 9 pieces
Electronic/hydraulic control
[Four forward speed changes by
Type
electrical signals of car speed and
accelerator (throttle) opening]
Hydraulic
control Dexron II or Dexron III type Automatic
Fluid
transmission fluid
2200 cc 7.9 (8.4 US qt, 7.0 Imp qt)
Fluid capacity
2500 cc 9.5 (10.0 US qt, 8.4 Imp qt)
Lubrication system Forced feed lubrication with oil pump
Automatic Lubrication
Automatic transmission fluid (above
transmis- Oil
mentioned.)
sion
Liquid-cooled cooler incorporated in
Cooling Cooling system
radiator
Inhibitor switch 12 poles
Harness FWD ... 11 poles
Transmission harness
AWD ... 13 poles
Transfer clutch Hydraulic multi-plate clutch
Drive plate &
Clutch number of transfer clutch 5
driven plate
Transfer Control method Electronic, hydraulic type
The same Automatic Transmission
Lubricant
Fluid used in automatic transmission.
1st reduction gear ratio 1.000 (53/53)
FWD 3.900 (39/10)
Final gear
Front drive 2200 cc 4.111 (37/9)
ratio AWD
2500 cc 4.444 (40/9)
2200 cc & 2500 cc 0.83 (19/23)
Speedometer gear ratio
Final 2500 cc OUTBACK 0.76 (19/25)
reduction Lubrication oil API, GL-5
Oil
Front drive 1.2 (1.3 US qt, 1.1 Imp qt)
capacity
ATF
cooling Radiation capacity 1.651 kW (1,420 kcal/h, 5,635 BTU/h)
system
3
3-2 SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential
B: ADJUSTING PARTS
G3M0774
4
SPECIFICATIONS AND SERVICE DATA 3-2
1. Automatic Transmission and Differential
No. Part Name Part Number Dimension mm (in) Application
2500 cc 31235AA000 -- 030 13.5 -0.030 (0.5315 -0.0012 ), 13.5 -0.023 (0.5315 -0.0009 ), Adjusting side clear-
-0.037 -0.0015 -0.030 -0.0012
1 Control piston
2200 cc 31235AA040 -- 070 13.5 -0.016 (0.5315 -0.0006 ), 13.5 -0.009 (0.5315 -0.0004 ) ance of oil pump
-0.023 -0.0009 -0.016 -0.0006
17 -0.010 (0.6693 -0.0004 ), 17 -0.003 (0.6693 -0.0001 ),
-0.017 -0.0007 -0.010 -0.0004 Adjusting side clear-
2 Cam ring 31241AA001 -- 031
17-0.003 (0.6693+0.0002 ), 17+0.004 (0.6693+0.0002 )
+0.004
-0.0001
+0.011 +0.0004
ance of oil pump
17 -0.030 (0.6693 -0.0012 ), 17 -0.023 (0.6693 -0.0009 ),
-0.037 -0.0015 -0.030 -0.0012 Adjusting side clear-
3 Vane (Oil pump) 31243AA000 -- 030
17 -0.016 (0.6693 -0.0006 ), 17+0.016 (0.6693 +0.0006 )
-0.023 -0.0009
+0.009 +0.0004
ance of oil pump
17 -0.030 (0.6693 -0.0012 ), 17 -0.023 (0.6693 -0.0009 ),
-0.037 -0.0015 -0.030 -0.0012 Adjusting side clear-
4 Rotor (Oil pump) 31240AA000 -- 030
17 -0.016 (0.6693 -0.0006 ), 17+0.016 (0.6693+0.0006 )
-0.023 -0.0009
+0.009 +0.0004
ance of oil pump
Thrust washer 0.7, 0.9, 1.1, 1.3, 1.5, 1.7, 1.9 Adjusting end play of
5 31299AA000 -- 060
(Reverse clutch) (0.028, 0.035, 0.043, 0.051, 0.059, 0.067, 0.075) reverse clutch drum
0.8, 1.0, 1.2, 1.4, 1.6, 1.8, 2.0 Adjusting total end
6 Bearing race 803031021 -- 027
(0.031, 0.039, 0.047, 0.055, 0.063, 0.071, 0.079) play
4.6, 4.8, 5.0, 5.2, 5.4, 5.6 (0.181, 0.189, 0.197, 0.205, Adjusting clearance
7 Retaining plate 31567AA350 -- 400
0.213, 0.220) of reverse clutch
3.4, 3.6, 3.8, 4.0, 4.2, 4.4, 4.6, 4.8, 5.0
31567AA340, Adjusting clearance
8 Retaining plate (0.134, 0.142, 0.150, 0.157, 0.165, 0.173, 0.181, 0.189,
31567AA190 -- 260 of high clutch
0.197)
31567AA010, 4.0, 4.2, 4.4, 4.6, 4.8, 5.0, 5.2 Adjusting clearance
9 Retaining plate
31567AA060 -- 110 (0.157, 0.165, 0.173, 0.181, 0.189, 0.197, 0.205) of forward clutch
8.0, 8.2, 8.4, 8.6, 8.8, 9.0, 9.2 Adjusting clearance
10 Retaining plate 31567AA410 -- 470
(0.315, 0.323, 0.331, 0.339, 0.346, 0.354, 0.362) of overrunning clutch
Adjusting clearance
Retaining plate 6.5, 6.8, 7.1, 7.4, 7.7, 8.0, 8.2, 8.4
11 31667AA180 -- 250 of low and reverse
No. 2 (0.256, 0.268, 0.280, 0.291, 0.303, 0.315, 0.323, 0.331)
brake
Pressure plate 3.3, 3.7, 4.1, 4.5 Adjusting clearance
12 31593AA151 -- 181
(Front) (0.130, 0.146, 0.161, 0.177) of transfer clutch
806536020,
Thrust bearing 3.8, 4.0, 4.2, 4.4, 4.6, 4.8, 5.0 Adjusting end play of
13 806535030 -- 070,
(35 x 53 x T) (0.150, 0.157, 0.165, 0.173, 0.181, 0.189, 0.197) transfer clutch
090
Adjusting backlash
Washer 0.95, 1.00, 1.05
14 803038021 -- 023 of differential bevel
(38.1 x 50 x T) (0.0374, 0.0394, 0.0413)
gear
0.150, 0.175, 0.200, 0.225, 0.250, 0.275 Adjusting drive pin-
15 Drive pinion shim 31451AA050 -- 100
(0.0059, 0.0069, 0.0079, 0.0089, 0.0098, 0.0108) ion height
5
3-2 SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential
C: LOCATION AND INSTALLING DIRECTION
OF THRUST NEEDLE BEARING
B3M0400A
6
SPECIFICATIONS AND SERVICE DATA 3-2
1. Automatic Transmission and Differential
Unit: mm (in)
No. Part Name Part Number Inside diameter Outside diameter Dimension Application
Thrust needle A place of high
A 806530020 30 (1.18) 47 (1.85) 3.3 (0.130)
bearing clutch
Thrust needle A place of high
B 806537010 38 (1.50) 53 (2.09) 3.2 (0.126)
bearing clutch hub
Thrust needle A place of front
C 806537010 38 (1.50) 53 (2.09) 3.2 (0.126)
bearing sun gear
Thrust needle A place of front
D 806558020 58 (2.28) 78 (3.07) 4.0 (0.157)
bearing planetary carrier
Thrust needle A place of rear
E 806535120 35 (1.38) 53 (2.09) 4.8 (0.189)
bearing sun gear
Thrust needle A place of rear
F 806534010 34 (1.34) 53 (2.09) 3.37 (0.1327)
bearing internal gear
A place of
Thrust needle
G 806558020 58 (2.28) 78 (3.07) 4.0 (0.157) overrunning clutch
bearing
hub
Thrust needle A place of low &
H 806542010 42 (1.65) 59 (2.32) 3.6 (0.142)
bearing reverse brake
806536020 3.8, 4.0, 4.2, 4.4,
806535030 4.6, 4.8, 5.0
Adjusting end
Thrust needle (0.150, 0.157,
I 36 (1.42) 53 (2.09) play of transfer
bearing 0.165, 0.173,
clutch
806535070 0.181, 0.189,
806535090 0.197)
7
3-2 SPECIFICATIONS AND SERVICE DATA
1. Automatic Transmission and Differential
D: FLUID PASSAGES
G3M0776
8
SPECIFICATIONS AND SERVICE DATA 3-2
1. Automatic Transmission and Differential
G3M0777
9
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