Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1996 1996 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION AUTOMATIC TRANSMISSION AND DIFFERENTIAL MSA5TCD96L6107

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MSA5TCD96L6107


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3-2                          SERVICE PROCEDURE
10. High Clutch


                                 10. High Clutch




                                                                                G3M0469



k
1   High clutch drum                       k
                                           8    Drive plate
k
2   Lathe cut seal ring                    k
                                           9    Driven plate (Thicker)
k
3   High clutch piston                     k
                                           10   Retaining plate
k
4   Lathe cut seal ring                    k
                                           11   Snap ring
k
5   Spring retainer                        k
                                           12   Thrust needle bearing
k
6   Snap ring                              k
                                           13   High clutch hub
k
7   Driven plate (Thinner)

                                 A: DISASSEMBLY
                                 1) Remove the snap ring k, and take out the retaining
                                                             11
                                       k, drive plates k , and driven plates k , k .
                                 plate 10              8                     7   9
                                 2) Using the ST1, ST2 and ST3, remove the snap ring k6
                                 and take out the spring retainer k .
                                                                   5
                                 ST1 398673600 COMPRESSOR
                                 ST2 398177700 INSTALLER
                                 ST3 399893600 PLIERS
                                 3) Apply compressed air to the clutch drum k to remove
                                                                               1
                                 the piston k .
                                            3

                                 B: INSPECTION
                                 1) Drive plate facing for wear and damage
                                 2) Snap ring for wear, return spring for setting and
                                 breakage, and spring retainer for deformation
                                 3) Lathe cut seal rings (large) (small) for damage
                                 4) Piston check ball for smooth operation




                                      98
                             SERVICE PROCEDURE                                             3-2
                                                                                 10. High Clutch


                                 C: ASSEMBLY




                                                                                        G3M0469



k
1   High clutch drum                        k
                                            8    Drive plate
k
2   Lathe cut seal ring                     k
                                            9    Driven plate (Thicker)
k
3   High clutch piston                      k
                                            10   Retaining plate
k
4   Lathe cut seal ring                     k
                                            11   Snap ring
k
5   Spring retainer                         k
                                            12   Thrust needle bearing
k
6   Snap ring                               k
                                            13   High clutch hub
k
7   Driven plate (Thinner)

                                 1) Using the ST1, ST2 and ST3 as those used in
                                 disassembling, assemble the piston k , spring retainer k ,
                                                                         3                   5
                                 and snap ring k .6
                                 ST1 398673600 COMPRESSOR
                                 ST2 398177700 INSTALLER
                                 ST3 399893600 PLIERS
                                 2) Install the driven plate (thinner) k , drive plates k ,
                                                                           7                 8
                                 driven plates (thicker)k , and retaining plate k in that order.
                                                        9                       10
                                 Then attach the snap ring k. 11
                                 3) Checking operation:
                                 Apply compressed air intermittently to the oil hole, and
                                 check the high clutch for smooth operation.
                                 4) Measuring clearance (Retaining plate selection):
                                 Standard value:
                                     1.8 -- 2.2 mm (0.071 -- 0.087 in)
                                 Allowable limit:
                                     2.6 mm (0.102 in)
                                 NOTE:
                                 Before measuring clearance, place the same thickness of
                                 shim on both sides to prevent retaining plate from tilting.




                                       99
3-2                                         SERVICE PROCEDURE
10. High Clutch - 11. Forward Clutch Drum


                                                     Part No.                     Thickness mm (in)
                                                   31567AA190                        3.6   (0.142)
                                                   31567AA200                        3.8   (0.150)
                                                   31567AA210                        4.0   (0.157)
 



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