Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1996 1996 Tech Service Bulletin 18-27-9634439

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18-27-9634439


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SUBARU,
APPLlCABl LlTY                                 1996 LEGACY                                                                                                     DATE                      2/21/96

              SUBJECT                          Service Manual Correction Pages
             Please replace the affected 1996 Legacy Service Manual pages of Section 6-2 with the included revisions.
             These pages are indicated by a revision date of 2/21/96 at the bottom.
              Maintaining the Service Manaul insures that the most current information is conveyed to the technicians.




                         VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS.
   Subaru Service Bulletinsare intendedfor use by professioneltechnicians ONLY. They are written to inform those technicians of conditions that may occur in some vehicles. or to provideinformationthat could assist
   in the proper serviciw of the vehkle. Properly trained technicians have the equipment,tools. Safety InStrUCtiOnS,and know-howto do the lob correctly anU safely. if a conditionis described, DO NOT assumethat this
   Service Bulletinapplies to your vehicle, or that your vehicle wiii have that condition.

                                                                                                    94
    SERVICE PROCEDURE                                            [W16B4] 6-2
                                                             16. Power Window


           2. SUBSWITCH
           Set power window sub switch to each position and check
           continuity between terminals as indicated in table below:




                                                                 W
                  DOWN
                                                                       1 0




B6M0129A

           3. POWER WINDOW MOTOR
           1) Make sure that power window motor rotates properly
           when battery voltage is applied to terminals of motor con-
           nector.
           2) Change polarity of. battery connections to terminals to
           ensure that motor rotates in reverse direction.




           4. POWER WINDOW RELAY
           Check continuity between terminals as indicated in table
           below, when connecting the battery to terminal No. 1 and
           No. 3,
           When current flows.           Between terminals   Continuity exists.
                                         No. 2 and No. 4
           When current does not flow.   Between terminals   Continuity does not
                                         No. 2 and No. 4     exist.
                                         Between terminals   Continuity exists.
                                         No. 1 and No. 3




B6M0130A



                95
6-2   [W17A1]         SERVICE PROCEDURE
17. Power Door Lock


                         17. Power Door Lock
                         A: REMOVAL AND INSTALLATION
                         1. FRONT AND REAR DOOR, AND REAR GATE LOCK
                         ACTUATOR
                         Refer to 5-2 [W2A7] as for removal and installation of front
                         door lock actuator, rear door lock actuators, and rear
                         gate lock actuator.
                         NOTE:
                         To remove and install the actuators, it is necessary to dis-
                         assemble the door component parts.




                         2. DOOR LOCK TIMER
                         1) Remove glove box.
                         2) Remove back pocket cover.
                         3) Remove two bolts located at the rear of back pocket
                         cover.
                         4) Remove instrument panel side right cover and bolt.
                         5) Remove clip located at the inside end of instrument
                         panel.
                         6) Remove nut which secures door lock timer, and remove
                         door lock timer from bracket while pulling right side lower
                         end of instrument panel.
                         CAUTION:
                         Be careful not to damage instrument panel while pull-
                         ing its right side lower end.
                         7) Disconnect connector from door lock timer.
                         8) Installation is in the reverse order of removal.




Revised 2/21/96                96
                          SERVICE PROCEDURE                                           [W18A1] 6-2
                                         17. Power Door Lock - 18. Remote Controlled Rearview Mirror


                                  B: INSPECTION
                                  1. DOOR LOCK SWITCH (DRIVER'S DOOR)




                                                                   -
                                  1) Remove door trim panel. 
                                  2) Disconnect connector of door switch.
                                  3) Set switch to each position and check continuity
                                  between terminals as indicated in table below:

                                  I                 Terminal
                                      Switch Dosition
                                                                    1
                                                                              I         2
                                                                                                   I
                          W0133   I         UNLOCK             I                                   I
                                  I           LOCK             I              I                    I




                                  2. ACTUATOR
                                  1) Remove door trim panel. 
                                  2) Disconnect connector of actuator.
                                  3) Make sure that door link moves to LOCK or UNLOCK


h-
i'
                                  position when battery voltage is applied between terminals
                                  as described below:
                                  0 Connect battery positive ( + ) terminal to terminal No. 2,
                                  and negative (-) terminal to terminal No. 4 at a moment.
                                  0 Connect battery positive ( + ) terminal to terminal No. 4,
                    B6M013E       and negative terminal (-) to terminal No. 2 at a moment.
                                  18. Remote Controlled Rearview Mirror
                                  A: REMOVAL AND INSTALLATION
                                  1. REMOTE CONTROLLED REARVIEW MIRROR
                                  SWITCH
                                  1) Remove rearview mirror switch from instrument panel
                                  by using a small standard screwdriver.
 rearview mirror switch
                                  CAUTION:
                                  Do not pry rearview mirror switch forcefully as this may
                   B6M0352A
                                  scratch instrument panel.
                                  2) Remove rearview mirror switch while disconnecting
                                  connector.




                                           97
6-2   [W18A2]                              SERVICE PROCEDURE
18. Remote Controlled Rearview Mirror


                                                  2. REARVIEW MIRROR
                                                  1) Remove door trim panel. 
                                                  2) Disconnect connector of rearview mirror.
                                                  3) Remove screws which secure rearview mirror, and then
                                                  remove rearview mi r ro r.




                                        B6M0137


                                                  B: INSPECTION
                     rRearview mil`ror switch     1. REARVIEW MIRROR SWITCH
                                                  Move rearview mirror switch to each position and check




                                       B6M0139A
                                                  1
                                                      ~
                                                          3     1                                               I
                                                  2. REARVIEW MIRROR
                                                  Check to ensure that rearview mirror moves properly when
                                                  battery voltage is applied to terminals as indicated in table
                                                  below:
                                                                      I             Terminal connection         I
                                                                              (+I                         (-1
                                                  I            UP     I        3             I             1    I
                                                  I           DOWN    I         1            I             3    I
                                        B6MO
                                                  I           RIGHT   I         1            I             2    I
                                                              LEFT             2                           1




Revised 2/21/96                                               98
    SERVICE PROCEDURE                                  [W2183] 6-2
                                                   21. Cruise Control


           B: REMOVAL AND INSTALLATION
           1. CRUISE CONTROL MAIN SWITCH
           1) Remove screws which secure meter visor.
           2) Remove meter visor from instrument panel while dis-
           connecting connectors.
           3) Remove cruise control main switch from meter visor.


B6M0154A


           2. CRUISE CONTROL COMMAND SWITCH
           1) Remove screw which secures horn pad to the base of
           steering wheel.
           2) Remove horn pad from steering wheel while discon-
           necting connector.
           3) Disconnect connector of cruise control command
           switch.
           4) Remove screws which secure cruise control command
           switch to steering wheel, and then remove command
           switch.
           WARNING:
           Refer to 5-5 when removing or installing the module
           from the airbag equipped model.




           3. ACTUATOR
           CAUTION:
           0 Be careful not to apply excessive load to the wire
           cable when adjusting and/or installing; otherwise, the
           actuator may be deformed or damaged.
           0 Do not bend cable sharply with a radius less than 100
           mm (3.94 in); otherwise, cable may bend permanently,
           resulting in poor performance.
           0 When installing cable, be careful not to sharply bend
 B6M015t   or pinch the inner cable; otherwise, the cable may
           break.
           1) Loosen nut which secures cruise control cable end to
           throttle cam, and then remove cable from engine throttle
           cam.
           2) Remove clip bands from cruise control cable.




                 99                               Revised 2/21/96
                                                   l P + 3 f 7 - w A d In
    6-2 [W2164]              SERVICE PROCEDURE
    21. Cruise Control


                                    3) Remove nuts which secure actuator.
                                    4) Remove actuator while disconnecting vacuum hose.
                                    Tightening torque:
                                       7.4 f7.5 N.m (0.75 f0.75 kg-m, 5.4 f 1.7 ft-l6)




                                    4. VACUUM PUMP AND VALVES
                                    1) Disconnect connector from vacuum pump.
                                    2) Remove bolts which secure vacuum pump.
                                    3) Remove A/C receiverldrier bracket.
                                    4) Remove vacuum pump while disconnecting vacuum
                                    hose.
                                    Tightening torque:
                                        7.4f 7.5 N.m (0.75 f0.75 kg-m, 5.4 f1.7 ft-16)
I                        B6M0359P


                                    5. STOP AND BRAKE SWITCH
                                    Refer to 4-5 [CIOI (MT) or C201 (AT)] as for removal and
                                    installation of stop and brake switch.
                                    6. CLUTCH SWITCH (MT)
                                    Refer to 4-5 [CIOI] as for removal and installation of
                                    clutch switch.
                                    7. INHIBITOR SWITCH (AT)
                                    Refer to 3-2 [W4A4] as for removal and installation of
                                    in hibit or switch.

                                    8. CRUISE CONTROL MODULE
                                    1) Follow the same preparatory procedures when remov-
                                    ing door lock timer. 
                                    2) Remove nuts which secure cruise control module, and
                                    remove cruise control module from bracket while pulling
                                    right side lower end of instrument panel.
                                    CAUTION:
                                    Be careful not to damage instrument panel while pull-
                                    ing its right side lower end.
                         B6M0360A
                                    3) Disconnect connector from cruise control module.
                                    4) Installation is the reverse order of removal.




                                         100
Revised 2/21/96
                                                         SERVICE PROCEDURE                                 [W22A10] 6-2
                                                                                                      22. Security System


                                                                8. REAR GATE SWITCH (WAGON)
                                                                NOTE:
                                                                The rear gate switch is united with the rear gate latch
                                                                assembly.
                                                                1) Remove rear gate trim panel.
                                                                2) Disconnect rod from rear gate latch assembly.
                                                                3) Disconnect rear gate switch (combined with luggage
                                                                room light switch) connector and power door lock actua-

I                                        Latch
                                                     B6M0372P
                                                                tor connector.
                                                                4) Remove bolts which secure power door lock actuator.
                                                                5) Remove bolts which secure latch.
                                                                6) Remove latch and actuator assembly.
                                                                7) Installation is in the reverse order of removal.




                          Security indicator light              9. SECURITY INDICATOR LIGHT
                                                                1) Remove screws which secure meter visor.
                                                                2) Remove meter visor from instrument panel while dis-
                                                                connecting connectors.
                                                                3) Remove security indicator light from meter visor.
                                                                4) Installation is in the reverse order of removal.



                                                     B6M0373/


                                       ecurity control module
                                                                10. SECURITY CONTROL MODULE
    Steering support be                                         1) Follow the same preparatory procedures when remov-
      Door lock timer                                           ing door lock timer. 
                                                                2) Remove nut which secures security control module,
                                                                and remove security control module from bracket while
                                                                pulling right side lower end of instrument panel.
                                                                CAUTION:
                                                                Be careful not to damage instrument panel while pull-
                                                                ing its right side lower end.
                                                     B6M0682P
                                                                3) Disconnect connector from security control module.
                                                                4) Installation is in the reverse order of removal.




                                                                     101                               Revised 2/21/96
                                                                                                   lA-LIq-4-   A
6-2   [W22B1]                       SERVICE PROCEDURE
22. Security System


                                            B: INSPECTION
                                            1. STARTER INTERRUPT RELAY
                       Battery              1) Disconnect connector of starter interrupt relay.
                                            2) Connect battery to terminal No.1 and ground terminal
                      I"                    No. 2.
                                            3) Check continuity between terminals as indicated in
                                            table below:
                                            When current flows.


                                            When current does not flow.



                                                                                t
                                                                                Between terminals
                                                                                No. 3 and No. 5
                                                                                Between terminals
                                                                                No. 3 and No. 5
                                                                                Between terminals
                                                                                No. 1 and No. 2
                                                                                                    Continuity does not


                                                                                                    Continuity exists.


                                                                                                    Continuity exists.




                                 B6M0375A

                                            2. HEADLIGHT ALARM RELAY
                                            1) Disconnect connector of headlight alarm relay.
                                            2) Connect battery to terminal No. 1 and ground terminal
                                            No. 2.
                      Battew
                                            3) Check continuity between terminals as indicated in
                                            table below:
                                                When current flows.             Between terminals   Continuity does not
                                                                                No. 3 and No. 5     exist.
                                                                                Between terminals   Continuity exists
                                                                                No. 3 and No. 4
                                                When current does not flow.     Between terminals   Continuity exists.
                                                                                No. 3 and No. 5
                                                                                Between terminals   Continuity does not
                                                                                No. 3 and No. 4     exist.
                                                                                Between terminals   Continuity exists.
                                                                                No. 1 and No. 2




                                  G6M0131




                                            I
                                                                  Ter m ina I
                                                                                     1                      2
                                                Switch position
                                                When push rod is
                                                pushed in.
                                                When push rod is
                                                                                     0                      0
                                  B6M0376       released.



                                                     102



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