Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1997 1997 Service Manual MECHANICAL COMPONENTS SECTION WHEELS AND AXLES MSA5TCD97L3652

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  SERVICE PROCEDURE                                               4-2
                                6. Replacement of Rear DOJ and BJ Boots


          6. Replacement of Rear DOJ and BJ
          Boots
          A: REMOVAL
          1) Disconnect ground cable from battery.
          2) Lift-up vehicle, and remove rear wheel cap and wheels.
          NOTE:
          Axle nut need not be removed.
          3) Remove A.B.S. sensor clamps and parking brake cable
          bracket.
          4) Disconnect stabilizer link from lateral link.
          5) Remove bolts which secure lateral link assembly to rear
          housing.
          6) Remove bolts which secure trailing link assembly to
          rear housing.
          7) Remove crossmember reinforcement lower from cross-
          member (4 door model only).




          8) Remove DOJ from rear differential using ST.
          ST     28099PA100 DRIVE SHAFT REMOVER
          NOTE:
          The side spline shaft circlip comes out together with the
          shaft.




G4M0994


          CAUTION:
          Be careful not to damage side bearing retainer. Always
          use bolt as shown in figure, as supporting point for ST
          during removal.
          ST    28099PA100 DRIVE SHAFT REMOVER




G4M0995


          B: INSTALLATION
          1) Install DOJ and BJ boots to drive shaft.
          




                47
4-2                                       SERVICE PROCEDURE
6. Replacement of Rear DOJ and BJ Boots


                                              2) Using ST, install DOJ into differential.
                                              ST    28099PA090 SIDE OIL SEAL PROTECTOR




                                   B4M0549A


                                              3) Insert DOJ spline end into bore of side oil seal, and
                                              remove ST.
                                              CAUTION:
                                              Do not allow DOJ splines to damage side oil seal.
                                              ST    28099PA090 SIDE OIL SEAL PROTECTOR




                                   B4M0550A


                                              4) Align DOJ and differential splines.
                                              5) Push housing to insert DOJ into differential.
                                              NOTE:
                                              Make sure DOJ is inserted properly.




                                    G3M0050


                                              CAUTION:
                                              Discard old self-locking nut. Replace with a new one.
                                              6) Connect rear housing assembly to trailing link
                                              assembly, and tighten self-locking nut.
                                              7) Connect rear housing assembly to lateral link assembly,
                                              and tighten self-locking nut.
                                              8) Connect stabilizer link to lateral link.
                                              9) Install crossmember reinforcement lower to crossmem-
                                              ber (4 door model only).
                                              10) Install A.B.S. sensor clamps and parking brake cable
                                              bracket.




                                                    48

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