Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1997 1997 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION AUTOMATIC TRANSMISSION AND DIFFERENTIAL MSA5TCD97L3595

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MSA5TCD97L3595


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  SERVICE PROCEDURE                                                 3-2
                                                            1. Precaution


          1. Precaution
          When disassembling or assembling the automatic
          transmission, observe the following instructions.
          1) Workshop
          Provide a place that is clean and free from dust. Principally
          the conventional workshop is suitable except for a dusty
          place. In a workshop where grinding work, etc. which pro-
          duces fine particles is done, make independent place
          divided by the vinyl curtain or the equivalent.
          2) Work table
          The size of 1 x 1.5 m (40 x 60 in) is large enough to work,
          and it is more desirable that its surface be covered with flat
          plate like iron plate which is not rusted too much.
          3) Cleaning of exterior
              (1) Clean the exterior surface of transmission with
              steam and/or kerosene prior to disassembly, however it
              should be noted that vinyl tape be placed on the air
              breather or oil level gauge to prevent infiltration of the
              steam into the transmission and also the cleaning job
              be done away from the place of disassembly and
G3M0854       assembly.
              (2) Partial cleaning will do, depending on the extent of
              disassembly (such as when disassembly is limited to
              some certain parts).
          4) Disassembly, assembly and cleaning
              (1) Disassemble and assemble the transmission while
              inspecting the parts in accordance with the Diagnostics.
              (2) During job, don't use gloves. Don't clean the parts
              with rags: Use chamois or nylon cloth.
              (3) Pay special attention to the air to be used for clean-
              ing. Get the moisture and the dust rid of the air as much
              as possible. Be careful not to scratch or dent any part
              while checking for proper operation with an air gun.
              (4) Complete the job from cleaning to completion of
              assembly as continuously and speedily as possible in
              order to avoid occurrence of secondary troubles
              caused by dust. When stopping the job unavoidably
              cover the parts with clean chamois or nylon cloth to
              keep them away from any dust.
              (5) Use kerosene, white gasoline or the equivalent as
              washing fluid. Use always new fluid for cleaning the
              automatic transmission parts and never reuse. The
              used fluid is usable in disassemble and assemble work
              of engine and manual transmission.
              (6) Although the cleaning should be done by dipping
              into the washing fluid or blowing of the pressurized
              washing fluid, the dipping is more desirable. (Do not rub
              with a brush.) Assemble the parts immediately after the
              cleaning without exposure to the air for a while. Besides
              in case of washing rubber parts, perform the job quickly
              not to dip them into the washing fluid for long time.




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3-2               SERVICE PROCEDURE
1. Precaution


                          (7) Apply the automatic transmission fluid (ATF) onto
                          the parts immediately prior to assembly, and the speci-
                          fied tightening torque should be observed carefully.
                          (8) Use vaseline if it is necessary to hold parts in the
                          position when assembling.
                          (9) Drain ATF and differential gear oil into a saucer so
                          that the conditions of fluid and oil can be inspected.
                          (10) Do not support axle drive shaft, stator shaft, input
                          shaft or various pipes when moving transmission from
                          one place to another.
                          (11) Always discard old oil seals and O-ring, and install
                          new ones.
                          (12) Do not reuse old aluminum (overrunning clutch
                          pipes, etc.) pipes, gaskets, spring pins. Install new
                          ones.
                          (13) Be sure to replace parts which are damaged,
                          worn, scratched, discolored, etc.



                G3M0854




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