Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1997 1997 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION MANUAL TRANSMISSION AND DIFFERENTIAL MSA5TCD97L3577

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.

Image preview - the first page of the document

Preview not available!
Sorry, no preview image available for this document.
Possible reasons are : this is not a PDF document, it is password protected or the file is partially corrupted.
We are working to fix the issue.
You can still download the full file from the link below and it will be viewable.

>> Download MSA5TCD97L3577 documenatation <<

Text preview - extract from the document

SERVICE PROCEDURE 3-1
5. Drive Pinion Assembly (AWD Model)

12) Selecting of main shaft rear plate
Using ST, measure the amount A of ball bearing protrusion
from transmission main case surface and select the proper
plate in the following table:
ST 498147000 DEPTH GAUGE
Dimension "A"
Part No. Mark
mm (in)
4.00 -- 4.13
32294AA041 1
G3M0573 (0.1575 -- 0.1626)
3.87 -- 3.99
32294AA051 2
(0.1524 -- 0.1571)

NOTE:
Before measuring, tap the end of main shaft with a plastic
hammer lightly in order to make the clearance zero
between the main case surface and the moving flange of
bearing.

13) Install clutch release lever k and operating cylinder
1
(hydraulic application type) k .

B3M0336D

5. Drive Pinion Assembly (AWD Model)
A: DISASSEMBLY
1. DRIVE PINION SHAFT
1) Straighten lock nut at staked portion. Remove the lock
nut using ST1, ST2 and ST3.
ST1 899884100 HOLDER
ST2 498427100 STOPPER
ST3 899988608 SOCKET WRENCH
G3M0595

2) Withdraw drive pinion from driven shaft.
Remove differential bevel gear sleeve k , adjusting washer
1
No. 1 k (25 x 37.5 x t), adjusting washer No. 2 k (25 x
2 3
37.5 x 4), thrust bearing k (25 x 37.5 x 3), needle bearing
4
k (25 x 30 x 20), drive pinion collar k , needle bearing k
5 6 7
(30 x 37 x 23) and thrust bearing k (33 x 50 x 3).
8

G3M0606

49
3-1 SERVICE PROCEDURE
5. Drive Pinion Assembly (AWD Model)

3) Remove roller bearing and washer (33 x 50 x 5) using
ST and press.
ST 498077000 REMOVER
CAUTION:
Do not reuse roller bearing.

G3M0607

2. DRIVEN GEAR ASSEMBLY (2200 cc MODEL)
CAUTION:
Attach a cloth to the end of driven shaft (on the fric-
tional side of thrust needle bearing) during disassem-
bly or reassembly to prevent damage.
1) Straighten lock nut at staked portion. Remove the lock
nut using ST1 and ST2.
ST1 499987300 SOCKET WRENCH (50)
ST2 899884100 HOLDER
G3M0608

2) Remove 5th driven gear using ST.
ST 499857000 5TH DRIVEN GEAR REMOVER

G3M0609

3) Remove woodruff key.
4) Remove roller bearing (42 x 74 x 40), 3rd and 4th driven
gear using ST1 and ST2.
ST1 499757002 SNAP RING PRESS
ST2 899714110 REMOVER

G3M0610

5) Remove the key.
6) Remove 2nd driven gear assembly.
7) Remove 1st driven gear, 2nd gear bushing, gear and
hub using ST1 and ST2.
Replace gear and hub if necessary. Do not attempt to dis-
assemble if at all possible because they must engage at a
specified point. If they have to be disassembled, mark the
engaging point beforehand.
ST1 499757002 SNAP RING PRESS
G3M0611 ST2 899714110 REMOVER

50
SERVICE PROCEDURE 3-1
5. Drive Pinion Assembly (AWD Model)

8) Remove sub gears for 1st and 2nd driven gear.

3. DRIVEN GEAR ASSEMBLY (2500 cc MODEL)
CAUTION:
Attach a cloth to the end of driven shaft (on the fric-
tional side of thrust needle bearing) during disassem-
bly or reassembly to prevent damage.
1) Straighten lock nut at staked portion. Remove the lock
nut using ST1 and ST2.
ST1 499987300 SOCKET WRENCH (50)
ST2 899884100 HOLDER
G3M0608

2) Remove 5th driven gear using ST.
ST 499857000 5TH DRIVEN GEAR REMOVER

G3M0609

3) Remove woodruff key.
4) Remove roller bearing (42 x 74 x 40), 3rd-4th driven
gear using ST1 and ST2.
ST1 499757002 SNAP RING PRESS
ST2 899714110 REMOVER

G3M0610

5) Remove the key.
6) Remove 2nd driven gear k , inner baulk ring k , synchro
1 2
cone k and outer baulk ring k .
3 4

B3M0426A

51
3-1 SERVICE PROCEDURE
5. Drive Pinion Assembly (AWD Model)

7) Remove 1st driven gear, 2nd gear bushing, gear and
hub using ST1 and ST2.
NOTE:
Replace gear and hub if necessary. Do not attempt to dis-
assemble if at all possible because they must engage at a
specified point. If they have to be disassembled, mark the
engaging point beforehand.
ST1 499757002 SNAP RING PRESS
ST2 899714110 REMOVER
G3M0611

8) Remove sub gear for 1st driven gear.

B: ASSEMBLY
1. GEAR AND HUB ASSEMBLY (2200 cc MODEL)
NOTE:
Position open ends of springs 120

◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo