Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1998 1998 Service Manual ENGINE SECTION ENGINE (DOHC) MSA5TCD98L20879

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MSA5TCD98L20879


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2-3b    [W2A1]                      SERVICE PROCEDURE
2. Timing Belt


2. Timing Belt
A: REMOVAL
1. CRANKSHAFT PULLEY AND BELT COVER




                                                                                                      B2M1705C


(1) V-belt                          (3) Crankshaft pulley                  (5) Right-hand belt cover No. 1
(2) Crankshaft pulley bolt          (4) Left-hand belt cover No. 1         (6) Front belt cover

1) Remove V-belt cover, V-belt and air condition-        2) Remove pulley bolt. To lock crankshaft, use ST.
ing compressor drive belt tensioner.                                                                   WRENCH




                                       B2M1706                                                    H2M2393A

                                                         3) Remove crankshaft pulley.
                                                         4) Remove left-hand belt cover.




                                                                                                   B2M0729



                                                    14
                                     SERVICE PROCEDURE                                         [W2A2] 2-3b
                                                                                                 2. Timing Belt


5) Remove right-hand belt cover.                            6) Remove front belt cover.




                                        B2M0730                                                     B2M0731


2. TIMING BELT




                                                                                                      S2M0295A


(1) Timing belt guide (MT vehicles   (2) Belt idler                           (a) Alignment marks
    only)                            (3) Timing belt




                                                                                                       G2M0713



                                                       15
2-3b    [W2A2]                       SERVICE PROCEDURE
2. Timing Belt


1) Remove timing belt guide. (MT vehicles only)              (2) Using white paint, put alignment and/or
                                                             arrow marks on timing belts in relation to the
                                                             sprockets.
                                                           Z1: 54.5 tooth length
                                                           Z2: 51 tooth length
                                                           Z3: 28 tooth length




                                        S2M0294

2) If alignment mark and/or arrow mark (which
indicates rotation direction) on timing belt fade
away, put new marks before removing timing belt
as follows:
   (1) Turn crankshaft using ST, and align align-
                                                                                                H2M2396A
   ment marks on crankshaft sprocket, left-hand
   intake camshaft sprocket, left-hand exhaust
   camshaft sprocket, right-hand intake camshaft
   sprocket and right hand exhaust camshaft
   sprocket with notches of belt cover and cylinder
   block.
   ST 499987500 CRANKSHAFT SOCKET




                                                                                                 S2M0408




                                       S2M0407A




                                                                                                 B2M0689

                                                           3) Remove belt idler.




                                                                                                 H2M2398




                                                      16
                                  SERVICE PROCEDURE                                   [W2A3] 2-3b
                                                                                        2. Timing Belt


4) Remove timing belt.
CAUTION:
After timing belt has been removed, never
rotate intake and exhaust, camshaft sprocket.
If camshaft sprocket is rotated, the intake and
exhaust valve heads strike together and valve
stems are bent.




                                     S2M0409


3. BELT IDLER AND AUTOMATIC BELT TENSION ADJUSTER ASSEMBLY




                                                                                             H2M2400C


(1) Belt idler                    (3) Automatic belt tension adjuster
(2) Belt idler No. 2                  ASSY

1) Remove belt idler.                                   2) Remove belt idler No. 2.




                                     S2M0410                                               S2M0411



                                                   17
2-3b    [W2A4]                     SERVICE PROCEDURE
2. Timing Belt


3) Remove automatic belt tension adjuster assem-
bly.




                                      S2M0412


4. SPROCKET




                                                                                                  H2M2404C


(1) Left-hand intake camshaft      (3) Right-hand intake camshaft    (5)   Crankshaft sprocket
    sprocket                           sprocket                      (6)   Tensioner bracket
(2) Left-hand exhaust camshaft     (4) Right-hand exhaust camshaft   (7)   Left-hand belt cover No. 2
    sprocket                           sprocket                      (8)   Right-hand belt cover No. 2




                                                   18
                                   SERVICE PROCEDURE                                        [W2B2] 2-3b
                                                                                              2. Timing Belt


1) Remove left-hand intake camshaft sprocket.           8) Remove right-hand belt cover No. 2.
2) Remove left-hand exhaust camshaft sprocket.
3) Remove right-hand intake camshaft sprocket.
4) Remove right-hand exhaust camshaft sprocket.
ST 499207300 CAMSHAFT SPROCKET
                 WRENCH




                                                                                                 B2M0738



                                                        B: INSPECTION
                                                        1. TIMING BELT
                                        S2M0413A
                                                        1) Check timing belt teeth for breaks, cracks and
5) Remove crankshaft sprocket.                          wear. If any fault is found, replace belt.
                                                        2) Check the condition of back side of belt; if any
                                                        crack is found, replace belt.
                                                        CAUTION:
                                                        



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