Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1998 1998 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION MANUAL TRANSMISSION AND DIFFERENTIAL MSA5TCD98L20993

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                                    SERVICE PROCEDURE                                        [W5B1] 3-1
                                                                            5. Transfer Case and Extension


5. Transfer Case and Extension
A: REMOVAL




                                                                                                    B3M0041B


(1) Transfer cover                  (3) Extension ASSY
(2) Shifter fork screw              (4) Transfer case ASSY

1) Remove transfer cover.                                3) Remove transfer case with extension assembly.
2) Remove shifter fork screw which secures selec-
tor arm to shifter arm.
B: DISASSEMBLY
1. SEPARATION OF TRANSFER CASE AND EXTENSION ASSEMBLY




                                                                                                    B3M0546A


(1) Transfer case ASSY              (3) Gasket                            (5) Center differential
(2) Extension ASSY                  (4) Transfer driven gear              (6) Thrust washer




                                                    45
3-1   [W5B2]                        SERVICE PROCEDURE
5. Transfer Case and Extension


1) Separate transfer case and extension assem-           4) Remove reverse check sleeve.
bly.                                                     5) Remove back-up light switch and oil guide.
2) Remove transfer driven gear and center differ-
ential as a set.
3) Remove thrust washer.
2. TRANSFER CASE
1) Remove neutral switch.
NOTE:
Before removing shifter arm, disconnect neutral
switch.
2) Draw out shifter arm and remove selector arm.
                                                                                                    B3M0547C
3) Remove plug, spring and reverse check ball.
                                                               (A)   Back-up light switch
                                                               (B)   Oil guide




                                      B3M0042I

   (A)   Neutral switch
   (B)   Shifter arm
   (C)   Selector arm
   (D)   Plug
   (E)   Reverse accent spring
   (F)   Reverse check ball

3. EXTENSION




                                                                                                       B3M0548A


(1) Shift bracket                   (4) Snap ring                                (7) Ball bearing
(2) Extension cover                 (5) Transfer driven gear                     (8) Oil seal
(3) Gasket                          (6) Snap ring


                                                    46
                                   SERVICE PROCEDURE                                           [W5B4] 3-1
                                                                              5. Transfer Case and Extension


1) Remove extension cover and shift bracket.        4. REVERSE CHECK SLEEVE
2) Remove snap ring.                                1) Using a standard screwdriver, remove snap
3) Remove transfer drive gear.                      ring.
CAUTION:                                            NOTE:
Do not remove ball bearing unless replacing.        Replace snap ring with a new one if deformed or
4) Remove snap ring.                                weakened.
5) Remove ball bearing.                             2)   Remove     reverse   check plate.
                                                    3)   Remove     reverse   check spring with cam.
CAUTION:
                                                    4)   Remove     reverse   return spring.
Do not reuse ball bearing.                          5)   Remove     reverse   accent shaft.
6) Remove oil seal.                                 6)   Remove     O-ring.
CAUTION:                                            NOTE:
Do not reuse oil seal.

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