Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1999 1999 Service Manual BODY SECTION BODY AND EXTERIOR MSA5TCD99L374
<< Back | HomeMost service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.
Image preview - the first page of the document
>> Download MSA5TCD99L374 documenatation <<
Text preview - extract from the document
5-1 [W700] SERVICE PROCEDURE
7. Repair Instructions for Colored PP Bumper
7. Repair Instructions for Colored PP Bumper
All PP bumpers are provided with a grained surface, and if the surface is damaged, it cannot normally be
restored to its former condition. Damage limited to shallow scratches that cause only a change in the lus-
tre of the base material or coating, can be almost fully restored. Before repairing a damaged area, explain
this point to the customer and get an understanding about the matter.
Repair methods are outlined below, based on a classification of the extent of damage.
A: MINOR DAMAGE CAUSING ONLY A CHANGE IN THE LUSTRE OF THE
BUMPER DUE TO A LIGHT TOUCH
It is almost restorable as follows:
Process
Process name Job contents
No.
1 Cleaning Clean the area to be repaired using water.
2 Sanding Grind the repairing area with #500 sand paper in a "feathering" motion.
Resin section Coated section
Repeatedly apply wax to the affected area Perform either the same operation as for
using a soft cloth (such as flannel). the resin section or process No. 18 and
3 Finish Recommended wax: NITTO KASEI Soft subsequent operations in the "3." section,
99 TIRE WAX BLACK, or equivalent. depending on the degree and nature of
Polish the waxed area with a clean cloth damage. Polish the waxed area with a
after 5 to 10 minutes. clean cloth after 5 to 10 minutes.
B: DEEP DAMAGE CAUSED BY SCRATCHING FENCES, ETC.
A dent cannot be repaired but a whitened or swelled part can be removed.
Process
Process name Job contents
No.
1 Cleaning Clean damaged area with water.
Removal of damaged
2 Cut off protruding area, if any, due to collision, using a putty knife.
area
3 Sanding Grind the affected area with #100 to #500 sand paper.
Resin section Coated section
4 Finish Perform process No. 12 and subsequent
Same as process No. 3 in the "1." section.
operations in the "3." section.
C: DEEP DAMAGE SUCH AS A BREAK OR HOLE THAT REQUIRES FILLING
Much of the peripheral grained surface must be sacrificed for repair, and the degree of restoration is not
really worth the expense. (The surface, however, will become almost flush with adjacent areas.)
Recommended repair kit: PP Part Repair Kit (NRM)
Process
Process name Job contents
No.
1 Bumper removal Remove bumper as required.
2 Parts removal Place bumper on a paint work table as required.
Place bumper on a paint work table as
required. It is recommended that contour
3 Bumper placement
of work table accommodates internal
shape of bumper.
G5M0164
Remove dust, oil, etc. from areas to be repaired and surrounding areas, using a suit-
4 Surface preparation
able solvent (NRM No. 900 precleno, white gasoline, or alcohol).
48
SERVICE PROCEDURE [W7C0] 5-1
7. Repair Instructions for Colored PP Bumper
Process
Process name Job contents
No.
If nature of damage are cracks or holes,
cut a guide slit of 20 to 30 mm (0.79 to
1.18 in) in length along the crack or hole
5 Cutting
up to the bumper's base surface. Then,
bevel or "vee- out" the affected area using
a knife or grinder.
G5M0165
6 Sanding (I) Grind beveled surface with sand paper (#40 to #60) to smooth finish.
7 Cleaning Clean the sanded surface with the same solvent as used in process No. 4.
Grind the side just opposite the beveled area with sand paper (#40 to #60) and clean
using a solvent.
Temporarily spot-weld the side, using a PP welding rod and heater gun.
8 Temporary welding
G5M0166
NOTE:
◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo