Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1999 1999 Service Manual ENGINE SECTION ENGINE (SOHC) MSA5TCD99L37

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MSA5TCD99L37


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                                   SERVICE PROCEDURE                                         [W2A1] 2-3a
                                                                                               2. Timing Belt


2. Timing Belt
A: REMOVAL
1. CRANKSHAFT PULLEY AND BELT COVER




                                                                                                    B2M2583A


(1) Front side V-belt              (3) Crankshaft pulley bolt             (6) Front belt cover
(2) Rear side V-belt (With A/C     (4) Crankshaft Pulley
    model)                         (5) Belt cover (LH)

1) Remove A/C belt. (With A/C model)                     3) Remove crankshaft pulley bolt. To           lock
                                                         crankshaft, use ST.
                                                         ST 499977000 CRANKSHAFT PULLEY
                                                                           WRENCH




                                       B2M2584

2) Remove A/C belt tensioner. (With A/C model)
                                                                                                 B2M2586A

                                                         4) Remove crankshaft pulley.




                                       B2M2585




                                                    13
2-3a    [W2A2]                       SERVICE PROCEDURE
2. Timing Belt


5) Remove belt cover (LH).
6) Remove front belt cover.




                                       B2M2587A


2. TIMING BELT




                                                              B2M2588B


(a) Alignment mark                   (2) Belt idler (No. 2)
(1) Timing belt guide (MT vehicles   (3) Belt idler No. 2
    only)                            (4) Timing belt

1) Remove timing belt guide. (MT vehicles only)




                                        S2M0294




                                                       14
                                     SERVICE PROCEDURE                                     [W2A2] 2-3a
                                                                                             2. Timing Belt


2) If alignment mark (a) and/or arrow mark (which           (2) Using white paint, put alignment and/or
indicates rotation direction) on timing belt fade           arrow marks on timing belts in relation to the
away, put new marks before removing timing belt             sprockets.
as shown in figure:




                                                                                                B2M2591


                                                          Specified data:
                                                              Z1: 44 tooth length
                                                              Z2: 40.5 tooth




                                      B2M2589A


  (1) Turn crankshaft using ST, and align align-
  ment marks (c) on crankshaft sprocket, and left                                              B2M2592A
  side camshaft sprocket with notch (c) of belt
  cover, and align the right side camshaft                3) Remove belt idler (No. 2).
  sprocket with notch (c) on the mating surface of        4) Remove belt idler No. 2.
  camshaft cap and cylinder head.
ST 499987500 CRANKSHAFT SOCKET




                                                                                                B2M2593

                                                          5) Remove timing belt.
                                      B2M2590A




                                                                                                B2M2594



                                                     15
2-3a    [W2A3]                        SERVICE PROCEDURE
2. Timing Belt


3. BELT IDLER AND AUTOMATIC BELT TENSION ADJUSTER ASSEMBLY




                                                                                              B2M2595B


(1) Belt idler (No. 1)
(2) Automatic belt tension adjuster
    ASSY

1) Remove belt idler (No. 1).                         2) Remove automatic belt tension adjuster assem-
                                                      bly.




                                       B2M2596
                                                                                            H2M2375




                                                 16
                                      SERVICE PROCEDURE                                 [W2A4] 2-3a
                                                                                          2. Timing Belt


4. CAMSHAFT AND CRANKSHAFT SPROCKET




                                                                                               B2M2598B


(1) Camshaft sprocket No. 2           (4) Belt cover No. 2 (LH)
(2) Camshaft sprocket No. 1           (5) Belt cover No. 2 (RH)
(3) Crankshaft sprocket (California   (6) Tensioner bracket
    spec. vehicles)

1) Remove camshaft sprocket No. 2. To lock                 2) Remove camshaft sprocket No. 1. To lock
camshaft, use ST.                                          camshaft, use ST.
ST 499207100 CAMSHAFT SPROCKET                             ST 499207400 CAMSHAFT SPROCKET
                  WRENCH                                                     WRENCH




                                       H2M2377A                                             B2M2599A




                                                      17
2-3a    [W2B1]                     SERVICE PROCEDURE
2. Timing Belt


3) Remove crankshaft sprocket.                      B: INSPECTION
                                                    1. TIMING BELT
                                                    1) Check timing belt teeth for breaks, cracks, and
                                                    wear. If any fault is found, replace belt.
                                                    2) Check the condition of back side of belt; if any
                                                    crack is found, replace belt.
                                                    CAUTION:
                                                    



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