Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1999 1999 Service Manual ENGINE SECTION FUEL SYSTEM MSA5TCD99L112
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SERVICE PROCEDURE [W2A0] 2-8
2. Fuel Tank
4) Start the engine. 2. Fuel Tank
5) Measure fuel pressure while disconnecting
pressure regulator vacuum hose from collector A: REMOVAL
chamber.
1) Release fuel pressure.
Fuel pressure: 2) Open fuel flap lid, and remove fuel filler cap.
284 -- 314 kPa (2.9 -- 3.2 kg/cm2, 41 --
46 psi)
B2M1746
G2M0348 3) Disconnect battery ground cable.
6) After connecting pressure regulator vacuum
hose, measure fuel pressure.
Fuel pressure:
177 -- 206 kPa (1.8 -- 2.1 kg/cm2, 26 --
30 psi)
B2M1723
4) Drain fuel from fuel tank.
G2M0348
G2M0345
5) Remove rear seat cushion. (Sedan model)
B2M1736
9
2-8 [W2A0] SERVICE PROCEDURE
2. Fuel Tank
6) Move rear seat cushion forward. (Wagon 9) Lift-up the vehicle.
model) 10) Remove rear exhaust pipe.
(1) Separate rear exhaust pipe from center
exhaust pipe.
(2) Separate rear exhaust pipe from muffler.
(3) Remove bracket from rubber cushion, and
remove exhaust pipe.
NOTE:
To facilitate the removal of parts, apply a coat of
SUBARU CRC5-56 (Part No. 004301003).
B2M1737 Separate rear exhaust pipe from muffler.
7) Disconnect connector of fuel tank cord from
rear harness.
S2M0158
11) Remove heat sealed cover.
B2M1738
8) Push grommet which holds fuel tank cord on
floor panel into under the body.
S2M0166
12) Remove muffler assembly.
B2M1739A NOTE:
To facilitate the removal of parts, apply a coat of
SUBARU CRC5-56 (Part No. 004301003).
B2M0063
10
SERVICE PROCEDURE [W2A0] 2-8
2. Fuel Tank
13) Loosen clamp, and disconnect evaporation 17) Disconnect hoses from roll over valve.
hose from canister.
S2M0167
B2M2381A
18) Remove bolts which hold parking brake cable
14) Loosen clamp, disconnect hose from joint holding bracket.
pipe.
S2M0191
B2M2382A
19) Remove rear differential assembly.
15) Disconnect connector from pressure control (1) Remove rear axle shafts from rear differen-
solenoid valve. tial assembly.
(2) Remove rear differential front cover.
(3) Remove propeller shaft.
(4) Remove lower differential bracket.
(5) Set transmission jack under rear differential.
(6) Remove bolts which install rear differential
onto rear crossmember.
B2M1742
16) Disconnect connector from drain valve.
G3M0059
B2M1743
11
2-8 [W2B0] SERVICE PROCEDURE
2. Fuel Tank
20) Remove rear crossmember. 25) While holding fuel tank, remove bolts from
bands and dismount fuel tank.
WARNING:
A helper is required to perform this work.
G4M0545
21) Remove two evaporation hoses from holding
clip. S2M0169A
B: INSTALLATION
1) While a helper holds fuel tank, push fuel tank
harness into access hole with grommet.
2) Set fuel tank, and temporary tighten bolts for
installing fuel tank bands.
B2M1744A
22) Loosen clamp, and disconnect fuel filler hose.
S2M0169A
3) Connect fuel filler hose, and tighten clamp.
B2M1745
23) Loosen clamp, and then disconnect fuel deliv-
ery hose (A).
24) Move clips, and disconnect fuel return hose
(B) and evaporation hose (C).
B2M1745
4) Install two evaporation hoses to holding clip.
B2M0310B
12
SERVICE PROCEDURE [W2B0] 2-8
2. Fuel Tank
6) Tighten band mounting bolts.
Tightening torque:
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