Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 1995-1999 Approved Subaru Legacy 1999 1999 Service Manual TRANSMISSION AND DIFFERENTIAL SECTION MANUAL TRANSMISSION AND DIFFERENTIAL MSA5TCD99L166

<< Back | Home

Most service manuals and schematics are PDF files, so You will need Adobre Acrobat Reader to view : Acrobat Download Some of the files are DjVu format. Readers and resources available here : DjVu Resources
For the compressed files, most common are zip and rar. Please, extract files with Your favorite compression software ( WinZip, WinRAR ... ) before viewing. If a document has multiple parts, You should download all, before extracting.
Good luck. Repair on Your own risk. Make sure You know what You are doing.



Image preview - the first page of the document



>> Download MSA5TCD99L166 documenatation <<

Text preview - extract from the document

3-1   [W5A0]                       SERVICE PROCEDURE
5. Transfer Case and Extension


5. Transfer Case and Extension                          2) Remove transfer driven gear and center differ-
                                                        ential as a set.
A: REMOVAL
1) Remove back-up light switch and neutral
switch.




                                                                                              B3M1375A

                                                        3) Remove thrust washer.

                                     B3M1372A           2. TRANSFER CASE
2) Remove transfer case with extension assembly.        1) Remove plug, spring and reverse check ball.




                                                                                               B3M1376
                                      B3M1373

3) Remove shifter arm.                                  2) Remove reverse check assembly.

B: DISASSEMBLY
1. SEPARATION OF TRANSFER CASE
AND EXTENSION ASSEMBLY
1) Separate transfer case and extension assem-
bly.



                                                                                               B3M1377

                                                        3) Remove oil guide.




                                     B3M1374A




                                                                                               B3M1378




                                                   42
                                   SERVICE PROCEDURE                                           [W5B4] 3-1
                                                                              5. Transfer Case and Extension


3. EXTENSION                                          4. REVERSE CHECK SLEEVE
1) Remove transfer drive gear assembly.               1) Using a standard screwdriver, remove snap
                                                      ring.
                                                      NOTE:
                                                      Replace snap ring with a new one if deformed or
                                                      weakened.




                                      B3M1380

2) Remove shift bracket.


                                                                                                B3M1383A

                                                      2) Remove reverse check plate, reverse check
                                                      spring, reverse check cam, return spring (5th-Rev),
                                                      reverse accent shaft, return spring cap and return
                                                      spring (1st-2nd).



                                      B3M1381

3) Using ST, remove ball bearing from transfer
drive gear.
ST 498077100 REMOVER



                                                                                                B3M1384A

                                                         (A)   Reverse check plate
                                                         (B)   Reverse check spring
                                                         (C)   Return spring (5th-Rev)
                                                         (D)   Reverse check cam
                                                         (E)   Reverse accent shaft
                                                         (F)   Return spring cap
                                     B3M1382A            (G)   Return spring (1st-2nd)

4) Remove oil seal from extension case.




                                                 43
3-1   [W5B5]                           SERVICE PROCEDURE
5. Transfer Case and Extension


3) Remove O-ring.                                        2) Using ST, install oil seal to extension caset.
NOTE:                                                    CAUTION:

◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo