Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Subaru Legacy 2000-2003 Approved Subaru Legacy 2000 2000 Service Manual GENERAL INFORMATION SECTION Pre Delivery Inspection MSA5TCD00L17432

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G2260BE1 (SGML)

PRE-DELIVERY INSPECTION [G3G1] 1-4
3. Road Test Inspection

1. DIRECTION AND QUANTITY OF WASHER G: DRIVING TEST
FLUID SPRAYED
CHECK POINTS
1) Spray windshield and rear window washers 1. Operation of foot brake and parking
to check the amount and positions to be brake
splayed. 2. Operation of speedometer
3. Operation of clutch and gear shift
4. Operation of selector lever (Automat-
ic transmission)
5. Operation of steering and position of
steering wheel
6. Operation of turn signal cancel cam
7. Operation of ventilation system and
heater
8. Abnormal noises or vibration
9. Operation of air conditioning
10. Operation of cruise control
1. CHECK THE FOOT AND PARKING
BRAKE'S OPERATION
CAUTION:
Be sure to perform this test in a safe area.
1) Drive on a dry, level, paved road, and apply
normal braking. Look for uneven or improper
operation, or pulling to one side.
2) Press the brake pedal in two or three times,
and keep it fully depressed. Make sure that the
brake can be kept that way for at least five se-
conds. Also check for air in the brake system,
or brake fluid leakage.
B1H0462A 3) Perform the adjustment of operating rod as-
sembly as follows:
2) If the washer fluid was not sprayed to the (1) Be sure engine is off. (No vacuum is ap-
specified position, adjust the direction of the plied to brake booster).
washer nozzle using a needle or the like. (Front (2) There should be play between brake
washer nozzle only) booster clevis and pin at brake pedal instal-
ling portion.
[Depress brake pedal pad with a force of
less than 10 N (1 kg, 2 lb) to a stroke of 1 to
3 mm (0.04 to 0.12 in).]

19
G2260BE1 (SGML)

1-4 [G3G2] PRE-DELIVERY INSPECTION
3. Road Test Inspection

Standard parking brake lever stroke:
7 -- 8 notches/196 N (20 kg, 44 lb)

B1H0415A

2. OPERATION OF SPEEDOMETER
Drive the vehicle at various speeds, and make
sure that the pointer of speedometer indicates
the position of each speed correctly.
3. CHECK THE OPERATION OF CLUTCH
AND GEAR SHIFTING
CAUTION:
B1H0029A
D Be sure to perform this test in a safe area.
D Do not repeat this test.
(3) Depress the surface of brake pad by
hand. NOTE:
(4) If there is no free play between clevis Carefully compare a normal clutch's operating
pin and clevis, turn brake switch adjusting sounds to the clutch being tested.
nut until the clearance between stopper and 1) With the engine idling and the shift lever in
screw of brake switch becomes 0.3 mm neutral, gradually depress the clutch pedal, to
(0.01 in). see if it generates any abnormal noise.
(5) After adjustment, make sure there is no 2) Pull the parking brake lever completely out,
brake dragging. and place wheel chocks under the tires. Then
4) Pull the parking brake lever completely out, depress the clutch pedal completely, and place
and check its operation. Also check the ratchet the shift lever in 5th speed.
for normal functioning. Raise engine rpm a little, gradually engage the
Check the parking brake lever stroke. If it is out clutch, and see if the engine stalls.
of specification, adjust it by turning adjusting If the engine stalls, it means that the clutch is not
nut (A) at parking brake lever. slipping.
3) Remove the wheel chocks, and return the
shift lever to neutral, then check the gear shift-
ing mechanism for excessive play.
4) Drive the vehicle at various speeds. While
depressing the clutch pedal completely, move
the gear shift lever into each position, and
check for any unusual play or unusual resis-
tance.

20
G2260BE1 (SGML)

PRE-DELIVERY INSPECTION [G3G10] 1-4
3. Road Test Inspection

4. OPERATION OF SELECTOR LEVER 7. OPERATION OF VENTILATION SYSTEM
(AUTOMATIC TRANSMISSION) AND HEATER
1) Place the selector lever in each position, 1) While driving, move the switch and dial into
and make sure that the pointer indicates the each position, and check the ventilation sys-
position of each range correctly. tem's operation. Also check for unusual vibra-
tion or noises.
2) Move the temperature control dial and fan
switch, and make sure that warm air is dis-
charged into the compartment.
8. ABNORMAL NOISES OR VIBRATION
CAUTION:
Be sure to perform this test in a safe area.
1) When starting the engine, and while driving
the vehicle, check the engine, transmission,
body, suspension, and steering system for any
B1H0468A unusual noises or vibration.
Do this when idling the engine, accelerating,
decelerating, and running at low, middle and
5. OPERATION OF STEERING AND POSI-
TION OF STEERING WHEEL high speeds.
2) Depress the accelerator pedal, and make
1) Check the steering wheel for free play. sure that the engine rpm increase smoothly and
Steering wheel free play: that the vehicle accelerates smoothly.
0 -- 17 mm (0 -- 0.67 in) 3) While driving, turn the steering wheel right
and left to test the vehicle's stability and re-
sponse.
9. OPERATION OF AIR CONDITIONING
Turn the air conditioning switch "ON", and make
sure that cool air is discharged into the
compartment.
10. OPERATION OF THE CRUISE CONTROL
Check the operation of the cruise control ac-
cording to "Owner's manual".
CAUTION:
H1H0438A
Be sure to conduct driving tests using a
chassis dynamometer with front wheels set
2) With the vehicle moving straight ahead,
in operation, or tests on an authorized race
check for hard steering, shimmy, or other ab-
course or similar place.
normalities.
3) Make a turn, and check for hard or heavy
steering wheel operation, or poor stability.
6. OPERATION OF TURN SIGNAL CANCEL
CAM
Make a right or left turn with the turn signal on,
and make sure that the turn signal switch re-
turns automatically to the OFF position when the
steering wheel is returned to the straight ahead
position.

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