Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota 4Runner 1996-2003 Approved SIL techinfo.toyota.com ileaf ewdtmc2 ewdtmpdf ewdsourc 2002 024runne systemci 0394wd

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0394wd


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                                                                                                                             B- R




158
                                                                                                                                                                                                                                                                                                                                                                                                                   4WD




                                                                                                                 22
                                                                                                                                                                                          J5




                                                                  2
                                                                                        1
                                        W- B                                                       B- R                      B- R                                                         JUNCTION




                                                                                                                 II4
                                                                                                                                                                                          CONNECTOR                            4WD




                                                                                                                                                                                                           D
                                                   D5                                                                                                                                                          G- B                                                                            B- Y




                                                                                                                                                     B- R
                                                                                                                                                                    B- R
                                                                                                                                                                                                                      6 B
                                                                                                                                                                                                                                                 12 B
                                                                                                                                                                                                                                                                                                                                     8 1F
                                                   DETECTION SW
                                                   (TRANSFER




                                                                                                                                                    A
                                                                                                                                                    A
                                                                                                                                                                  A
                                                                                                                                                                  A
                                                                                                                                                                                                    D
                                                    NEUTRAL POSITION)                                                                                                                                                           (* 1)
                                                                                                                                                                                                                                                                                                                                                        10A




                                                                                                                                          J7 A ,
                                                                                                                                                                                                                      3 B




                                                                                                                              JUNCTION
                                                                                                                                                                                                                                                                                P1
                                                                                                                                                                                                                                                                                                                                                        GAUGE




                                                                                                                              CONNECTOR
                                                                                                                                                                                                                                                                                A/T INDICATOR LIGHT SW
                                                                                                                                                                                                                                                                                [PARK/NEUTRAL POSITION




                                                                                                                                                                                                               P-G

                                                                                                                                                                                                    G- B
                                                                                                                                                                                                                                                                      2
                                                                                                                                                                                                                                                                                                                 20




                                                                                                                                          J8 B
                                                                                                                                                    B
                                                                                                                                                                  B
                                                                                                                                                                                                                                        A/T P




                                                                                                                                                    C
                                                                                                                                                                  C
                                                                                                                                                                                                                                                                                 SW]




                                                                                        11
                                                                                                                                                                                                                                                                                         1
                                                                                                                                                                                                                                                                                                      3
                                                                                                   B- R                                                                                  B- R                                                           L- Y                 L- Y                     B- Y                    B- Y




                                          E12
                                                                                                                                                                                                                      14 A
                                                                                                                                                                                                                                                 2 C
                                                                                                                                                                                                                                                                      II1
                                                                                                                                                                                                                                                                                                                 II4
                                                                                                                                                                                                                                                                                                                                     7 1F




                                                                                TFN
                                                                                                                                                                                                                                                                                                                                                        20A




                                                                                        13
                                                                                                   B- L
                                                                                                                                                                                                                                                                                                                                                        4WD




                                                                                                                                                                                                                      C25 A , C26 C , C29 B




                                                                                                                                                                                                                                                                                         7




                                                                                4WD
                                                                                                                                                                                                                      COMBINATION METER
                                                                                                                                                                                                                                                                                                                                     1 1J




                                                                                        2
                                                                                                    L- R




                                                                                                                                  B B
                                                                                                                                                            B A




                                                                                L4
                                                                                                                                                                                                                                                                                                                                                                          FROM POWER SOURCE SYSTEM (SEE PAGE 48)




                                                                      D
                                                                                                                                                                                                                                                               W- R




                                          ENGINE CONTROL MODULE
                                                                        25
                                                                                                                                                                                                                                                                                        J7 A
                                                                                           V18




                                                                                                                                                                                                                                                                            JUNCTION




                                                                                                                                                                                                                                                           II1
                                                                                                                                                                                                                                                           10
                                                                                                                                                                                                                                                                                                                                            12




                                                                                           VSC ECU                                                                                                                                                                                                                              G- W




                                                                                                                                                                                                                                                                            CONNECTOR
                                                                                                                                                                                                                                                                                                                                                 IG




                                                                                                                                                                                                                                                                                               A
                                                                                                                                                                                                                                                                                                      A

                                                                                                                                                                                                                                                                                               C
                                                                                                                                                                                                                                                                                                      C




                                                                        GR- B
                                                                                      25
                                                                                                                  17
                                                                                                                           L- R




                                                                                                                                  B B
                                                                                                                                                            B A




                                                                                             TF
                                                                                                                                                                                                                                                                                                                                            17




                                                                                                                                                                                                                                                                               W- R                                             W- R




                                                                                                          EXI4
                                                                                                                                                                                                                                                                                                                                                 D




                                                                                                                                   J7 A ,           J8 B




                                                                                      3
                                                                                             EXI
                                                                                                                              JUNCTION
                                                                                                                                                                                                                                                                                                                                            3




                                                                                                                                                                                                                                                                                                                                G- O
                                                                                                                              CONNECTOR                                                                                                                                FROM COMBINATION METER




                                                                                                   EXI3
                                                                                                                                                                                                                                                                                                                                                 SPD




                                                                                                      8
                                                                                                                                                                                                                                                                                                                                            20




                                                                                                                                                                                                                                                                                                                                P-G




                                                                                                                                                                           L- R
                                                                                                                                                                                  L- R




                                 W- B
                                                                                                                                                                                                                                                                                                                                                 IND2




                                                                                                      B- L




                                                                                 R- B




      2002 4RUNNER (EWD471U)
                                                                                                                 D4
                                                                                                                                                                                                                                                                                                                                            21




                                                                                                                                                                                                                                                                                                                                G- B
                                                                                                                 DETECTION SW
                                                                                                                                                                                                                                                                                                                                                 IND1




                                                                                                                 (TRANSFER L4




                                                                                                                                                                                           B- L




                                                                                                                                                    7
                                                                                                                  POSITION)




                                                                                                          2
                                                                                                                                   1
                                                                                                                                                                                                                                                                                                                                            5
                                                                                                                                                                                                                                                                                                                                                                F7




                                            W- B                                                                                          L- R                                                                                                                                                                                  L- R




                                                                                                                                                    II4
                                                                                                                                                                                                                                                                                                                                                 L4




                               I20
                                                                                                                                                                                                                                                                                                                                                                4WD ECU




                                                                                                                                                                                                                                                                                                                                            19




                                                                                                                                                                  B- L                                     B- L                                                                                           B- L                   B- L




                                                                                                                                                                                         I17
                                                                                                                                                                                                                                                                                                                   I17
                                                                                                                                                                                                                                                                                                                                                 ADD




                                                                                                                                                                                                                                                                                                                       B- L
                                                                                                                                                                                                                                                                                                                                            16




                                                                                                                                                                                                                                                                                                                                GR- B
                                                                                                                                                                                                                                                                                                                                                 C/C




                                 W- B
                                                                                                                                                                                                                             R- B




                                                                                                                                              7




                                                                                           1
                                                                                                                       2
                                                                                                                                                                                                                                                                                                                                            6




                                                                      W- B                                                  R- B                                                                  R- B                                                  R- B                                                                    R- B




                                                                                                                                              II2
                                                                                                                                                                                                                                            I1
                                                                                                                                                                                                                                                                                                                                                 P1




                               I20
                                                                                           D31
                                                                                           DETECTION SW
                                                                                           (TRANSFER 4WD POSITION)




                                 W- B
                                                                                                                                                                                                                                                                                                                       B- L
                                                                                                                                                                                                 * 1 : CENTER DIFF. LOCK



                                                                                                                    F7
                                                                                                                    4WD ECU




             P2                        TL1          TL2         TL3          TM1         TM2                      DL              GND               2- 4                                   DL1         DL2         DM1        DM2
           18                        9             22           8           13          26                      7                 25                4                                     10          23           11         24




                                                                                                                                  W- B
                                                   L- W
                                    L- Y




                                                               L- B




                                                                                                                GR
                                                                            G
           Y




                                                                                                                                                   P
                                                                                        L




                                                                                                                                                                                                      G- W




                                                                                                                                                                                                                              B- W
                                                                                                                                                                                          LG




                                                                                                                                                                                                                   P
 B- L                                                                                                                                                        B- L




                                                                                                                                                                 12             II4   2    II2    1     II2   24    II4   9     II4




                                                                                                                                                                                                      G- W




                                                                                                                                                                                                                              B- W
                                                                                                                                                                              B- L




                                                                                                                                                                                          LG




                                                                                                                                                                                                                   R
                        21               II4   4     II2   5     II2   11     II4   4    II4
                                                   L- W




                                                                                                                                                                     1 ED2            3 ED2       5 ED2       6 ED2       2 ED2
                                    L- Y




                                                               L- B




                                                                            G




                                                                                        L




                                     5              6           3            7          2




                                                                                                                                                                                                      G- W




                                                                                                                                                                                                                              B- W
                                                                                                                                                                              G- B




                                                                                                                                                                                          LG




                                                                                                                                                                                                                   R
                                                                                             M                                                                                 3           6           2           5           1
                                                                                                                                                                                +B         L1           L2          M1          M2


                                                                                                                                                                                                                              GND
                                                    4      T1                                                                                                                         A39                                      4
                                                                                                                GR




                                                           2- 4 SELECT MOTOR                                                                                                          ADD ACTUATOR

                                                                                                                7                                   1
                                                   W- B




                                                                                                                                                                                                                              W- B
                                                                                                                                                             2- 4 SELECT SW
                                                                                                 CENTER DIFF.
                                                                                                 LOCK SW
           Y




                                                                                                 C30




                                                                                                                                                                                                                          4 ED2
                                                                                                                                                             T3




                                                                                                                8                                   2
                                                                                                                W- B




                                                                                                                                  W- B




                                                                                                                                                   W- B




                                                                                                                                  C                                                                                           W- B
                                                                                                                              C           C W- B
                                                                                                                                                     I10

                                                                                                                J3        C
                                                                                                                JUNCTION
                                                                                                                CONNECTOR
                                                                                                                                                   W- B




       6     II2
                   (TRANSFER H4L POSITION)
           Y




                                                                                                                                  W- B




            2
                   DETECTION SW




                                                                                                                                              18 3E
                   D32




            1                                                                                                                 3     II2
                                                                                                                                              16 3E
           W- B




                                                   W- B




                                                                            W- B




                                                                                                                                  W- B




                                                                                                                                                   W- B




                                                                                                                                                   A
                                                                                                                                                             J9
                                                                                                                                                             JUNCTION
                                                                                                                                                             CONNECTOR
W- B                                 W- B                      W- B
             I20                                     I20                      I20
                                                                                                                                                        IF




                                                                                                   2002 4RUNNER (EWD471U)
                                                                                                                                                                                                                                      159
4WD
      SYSTEM OUTLINE
 The 4WD ECU detects the condition of the detection SW ( (Transfer 4WD position), (Transfer H4L Position) ), 2-4 select SW
 and the vehicle speed, and controls the 2-4 select motor and center diff. lock SW.
4WD CONTROL
 (1) Shift position
     The target shift position determined through the condition of the 2-4 select SW and center diff. lock SW, and operates
     the 2-4 select motor.
   When the 2-4 select SW and the center diff. lock SW are both off, put in to H2 position. At this time, current flows from
     the 4WD fuse to TERMINAL 12 of the 4WD ECU to TERMINAL 26 to TERMINAL 2 of the 2-4 select motor to
     TERMINAL 7 to TERMINAL 13 of the 4WD ECU to TERMINAL 25 to GROUND, so the 2-4 select motor rotates at H2
     position.
   When the 2-4 select SW is on and the center diff. lock SW is off, put in to H4 position. At this time, current flows from the
     4WD fuse to TERMINAL 12 of the 4WD ECU to TERMINAL 13 to TERMINAL 7 of the 2-4 select motor to TERMINAL 2
     to TERMINAL 26 of the 4WD ECU to TERMINAL 25 to GROUND, so the 2-4 select motor rotates at H4 position.
   When the 2-4 select SW and the center diff. lock SW are both on, or the 2-4 select SW is off, and the center diff. lock
     SW is on, put in to H4L position. When switched from H4F to H4L, current flows from the 4WD fuse to TERMINAL 12 of
     the 4WD ECU to TERMINAL 26 to TERMINAL 2 of the 2-4 select motor to TERMINAL 7 to TERMINAL 13 of the 4WD
     ECU to TERMINAL 25 to GROUND, so the 2-4 select motor rotates at H4L position. When switched from H2 to H4L,
     current flows from the 4WD fuse to TERMINAL 12 of the 4WD ECU to TERMINAL 13 to TERMINAL 7 of the 2-4 select
     motor to TERMINAL 2 to TERMINAL 26 of the 4WD ECU to TERMINAL 25 to GROUND, so the 2-4 select motor rotates
     at H4L position.
 (2) Shift limit control
     When the vehicle speed is over 100 km/h, shift change to H4 or H4L mode can not be made. The vehicle speed signal
     is input to TERMINAL 3 of the 4WD ECU. At this time, the 4WD indicator light and the center diff. lock indicator light
     flashes, and the buzzer installed in the 4WD ECU goes on. This condition can be canceled by decelerating the vehicle
     speed to below 100 km/h, or by selecting H2 mode.
 (3) Shift control
     When the 2-4 select motor will not switch after approximately 3 seconds from shifting (When there are no changes to
     the signals to TERMINAL 8, TERMINAL 9 and TERMINAL 22 of the 4WD ECU), the 4WD indicator light and the center
     diff. lock indicator light flashes. The cruise control is canceled if in use. When the 2-4 select motor switch is completed,
     the indicator lights go off and the cruise control can be set again.
 (4) ADD valve control
     When switching between 2WD to 4WD, the ADD actuator is controlled to free or lock the ADD. At this time, current flows
     from the 4WD fuse to TERMINAL 12 of the 4WD ECU to TERMINAL 23 to TERMINAL 2 of the ADD actuator to
     GROUND, or flows from the 4WD fuse to TERMINAL 12 of the 4WD ECU to TERMINAL 10 to TERMINAL 6 of the ADD
     actuator to GROUND, so the ADD actuator is controlled.


      SERVICE HINTS
 F7 4WD ECU
  12-GROUND : Approx. 12 volts with ignition SW on
  25-GROUND : Always continuity
   3-GROUND : Pulse generation with vehicle moving
 T3 2-4 SELECT SW
    1-2 : Closed with 2-4 select SW on
 P1 A/T INDICATOR LIGHT SW [PARK/NEUTRAL POSITION SW]
    3-1 : Closed with A/T shift lever at P position
    3-7 : Closed with A/T shift lever at D position


           : PARTS LOCATION
  Code                See Page                   Code               See Page                  Code              See Page
   A39         28                                D31        28                           J8          B   31
C25        A   30                                D32        28                                 J9        31
C26        C   30                                E12        31                                P1         29
C29        B   30                                 F7        31                                 T1        29
   C30         30                                 J3        31                                 T3        31
      D4       28                                 J5        31                                V18        31
      D5       28                           J7          A   31




                                                       2002 4RUNNER (EWD471U)
160
,,, : JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
,,,
,,,
Code         See Page    Junction Block and Wire Harness (Connector Location)
 1F
        24               Cowl Wire and Driver Side J/B (Lower Finish Panel)
 1J
 3E     26               Cowl Wire and Center J/B (Near the Steering Column Tube)

       : CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
Code         See Page    Joining Wire Harness and Wire Harness (Connector Location)
ED2     36               Engine Wire and Differential Wire (Near the Front Differential)
 II1
 II2    40               Engine Wire and Cowl Wire (On the Glove Box)
                           g                       (                )
 II4

       : GROUND POINTS

Code         See Page    Ground Points Location
 IF     38               Cowl Side Panel RH

       : SPLICE POINTS

Code         See Page    Wire Harness with Splice Points               Code           See Page   Wire Harness with Splice Points
 I1                                                                     I17      40              Cowl Wire
        40               Cowl Wire
 I10                                                                    I20      40              Engine Wire




                                                    2002 4RUNNER (EWD471U)
                                                                                                                                   161



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