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                                                                                                                TR-49
                        TRANSFER (VF3AM)     -    ONE TOUCH 2-4 SELECTOR SYSTEM
                                                                                                                 TR0CF-01


                                   INSPECTION
                                   1.      INSPECT H (2WD)  H (4WD and Center diff. lock
              ON        OFF                "FREE") SHIFT
                                   (a)     Start the engine, and shift the transfer shift lever to the "H"
                                           position.
                                   (b)     Check that the 4WD indicator light comes on when the
                                           2-4 selector switch is in "ON" position. Check that the light
                                           goes off when the switch is in "OFF" position.
                          F08180
                                   HINT:
                                   S       If the light does not light up, even though the switch has
                                           been turned ON, the vehicle should be moved back and
                                           forth.
                                   S       If switching is not completed after 3 seconds of shift op-
                                           eration, the 4WD indicator light and center diff. lock indi-
                                           cator light flash.




                                   2.      INSPECT H (2WD) S (4WD and Center diff. lock
                                           "FREE")  L4 (Center diff. lock "LOCK") SHIFT
                                   (a)     Start the engine, and the 2-4 selector switch turns to
                                           "OFF".
                                   (b)     Check that the 4WD indicator light or center diff. lock indi-
                                           cator light comes on when the transfer shift lever is shifted
                                           to the "L4" position, and the center diff. lock switch is in
                                           "ON" position.
                          F08181   (c)     Check that the light goes off when the transfer shift lever
                                           is shifted to the "H" position.
                                   HINT:
                                   S       Inspection should be performed with the vehicle stopped,
                                           and transmission shift lever in "N" position.
                                   S       If switching is not completed after 3 seconds of shift op-
                                           eration, the 4WD indicator light and center diff. lock indi-
                                           cator light flash.




                                   3.      INSPECT 2-4 SELECTOR SWITCH CONTINUITY
                                         Switch position          Tester connection            Specified condition
                                              OFF                       1-2                      No continuity
                                                 ON                     1-2                        Continuity
       ON
                                   If continuity is not as specified, replace the shift lever knob.

 OFF

                          Z15503



2002 4RUNNER (RM887U)

                                                           Author :                   Date :                     1151
TR-50
                        TRANSFER (VF3AM)   -   ONE TOUCH 2-4 SELECTOR SYSTEM

                                   4.     INSPECT ACTUATOR RESISTANCE
 Actuator side:
                                   (a)    Using an ohmmeter, measure the resistance between ter-
                                          minals 1 and 2.
                                          Standard resistance: 0.3 - 100 
                                   (b) Using an ohmmeter, measure the resistance between ter-
                                          minals 1 or 2 and body ground.
                                          Standard resistance: More than 0.5 M
                                   If resistance value is not as specified, replace the actuator as-
                          F07509   sembly.

                                   5.    INSPECT ACTUATOR OPERATION
                                   (a)   H4F (4WD and Center diff. lock "FREE")  H4L (4WD and
                                         Center diff. lock "LOCK") shift:
                                         Connect lines via a relay as shown in the illustration, then
                                         check that the actuator fork shaft moves to H4F (4WD and
                                         Center diff. lock "FREE")  H4L (4WD and Center diff.
                                         lock "LOCK") position.




  H4F  H4L




                          F08011



                                   (b)   H4L (4WD and Center diff. lock "LOCK")  H4F (4WD
                                         and Center diff. lock "FREE") shift:
                                         Connect lines via a relay as shown in the illustration, then
                                         check that the actuator fork shaft moves to H4L (4WD and
                                         Center diff. lock "LOCK")  H4F (4WD and Center diff.
                                         lock "FREE") position.




    H4F  H4L




                          F08010



2002 4RUNNER (RM887U)

                                                      Author :             Date :               1152
                                                                                                          TR-51
                                    TRANSFER (VF3AM)   -   ONE TOUCH 2-4 SELECTOR SYSTEM

                                               (c)   H4L (4WD and Center diff. lock "LOCK")  H2 (2WD)
                                                     shift:
                                                     Connect lines via a relay as shown in the illustration, then
                                                     check that the actuator fork shaft moves to H4L (4WD and
                                                     Center diff. lock "LOCK")  H2 (2WD) position.




          H4L  H2




                                      F07503



                                               (d)   H2 (2WD)  H4L (4WD and Center diff. lock "LOCK")
                                                     shift:
                                                     Connect lines via a relay as shown in the illustration, then
                                                     check that the actuator fork shaft moves to H2 (2WD) 
                                                     H4L (4WD and Center diff. lock "LOCK") position.




             H4L  H2




                                      F08012




Heater main relay:                             HINT:
            *: Relay housing metallic parts    When inspecting the operation described above, use a heater
                          *   2
                                         1     main relay.
                     3
                2                              NOTICE:
                                               Connect the terminals being careful not to touch the neigh-
   4            5
                                               boring terminals or metallic parts of relay housing.
   1             3
                      5                  4
                                      D04311



2002 4RUNNER (RM887U)

                                                                 Author :             Date :               1153
TR-52
                        TRANSFER (VF3AM)     -        ONE TOUCH 2-4 SELECTOR SYSTEM

                                   6.    INSPECT LIMIT SWITCH CONTINUITY
 Actuator side:
                                   (a)   Start the engine and raise the vehicle.
                                   (b)   With the actuator connector connected, shift the transfer
                                         shift lever and after checking the operating sound, dis-
                                         connect the connector and inspect the continuity be-
                                         tween each terminal.
                                   HINT:
                                   When shifting the actuator fork shaft, connect the connectors.
                          F07509         Shift position            Tester connection            Specified condition
                                                                         3-4                      No continuity
                                                                         3-5                      No continuity
                                                                         3-6                      No continuity
                                           H (2WD)
                                                                         4-5                       Continuity
                                                                         4-6                      No continuity
                                                                         5-6                      No continuity

                                                                         3-4                      No continuity
                                                                         3-5                      No continuity
                                                                         3-6                      No continuity
                                           H (4WD)
                                                                         4-5                      No continuity
                                                                         4-6                       Continuity
                                                                         5-6                      No continuity

                                                                         3-4                       Continuity
                                                                         3-5                      No continuity
                                                                         3-6                      No continuity
                                                 L4
                                                                         4-5                      No continuity
                                                                         4-6                      No continuity
                                                                         5-6                      No continuity

                                   7.  INSPECT VEHICLE SPEED SENSOR (See page
                                       BE-45 )
                                   8.  INSPECT 4WD INDICATOR LIGHT
                                   Check the combination meter (See page BE-45 ).

                                   9.    INSPECT 4WD CONTROL ECU
                                   Connect the wire harness side connector to the 4WD control
                                   ECU and inspect wire harness side connector from the back
                                   side, as shown.




                          F08001




2002 4RUNNER (RM887U)

                                                            Author :                   Date :                     1154
                                                                                                                                            TR-53
                                           TRANSFER (VF3AM)          -    ONE TOUCH 2-4 SELECTOR SYSTEM

STANDARD VALUE OF ECU TERMINAL
   Terminals (Symbols)                                           Condition                                                  STD Voltage (V)
   3 (SPD) - 25 (GND)     During driving                                                                                    Pulse generation
                          S Ignition switch ON
   4 (2-4) - 25 (GND)                                                                                                      10 - 14  2 or less
                          S Touch select 2-4 switch OFF  ON

                          S Ignition switch ON
    2 (N) - 25 (GND)                                                                                                       10 - 14  2 or less
                          S Transfer shift lever other positions  Transfer shift lever N position

                          S Ignition switch ON
  6 (4WD) - 25 (GND)                                                                                                       10 - 14  2 or less
                          S Touch select 2-4 switch OFF  ON
                          S Ignition switch ON
   7 (DL) - 25 (GND)                                                                                                       10 - 14  2 or less
                          S Touch select center diff. lock switch is in "OFF" position  "ON" position

                          S Ignition switch ON, touch select 2-4 switch OFF
   8 (TL3) - 25 (GND)     S H (2WD (Transfer shift lever "H" position))  L4 (4WD (Transfer shift lever "L4"                2 or less  10 - 14
                            position)) and center diff. lock switch is in "OFF" position  "ON" position
                          S Ignition switch ON, touch select 2-4 switch ON
   9 (TL1) - 25 (GND)                                                                                                      2 or less  10 - 14
                          S Center diff. lock switch is in "OFF" position  "ON" position

                          S Ignition switch ON
  10 (DL1) - 25 (GND)                                                                                                      2 or less  10 - 14
                          S A.D.D. FREE  LOCK
                          S Ignition switch ON
                          S A.D.D. LOCK                                                                                10 - 14 (for about 5 se-
                                                                                                                                            se
  11 (DM1) - 24 (DM2)
                          S Ignition switch ON                                                                        conds) then less than 0.5
                          S A.D.D. FREE
   12 (IG) - 25 (GND)     Ignition switch ON                                                                                    10 - 14
                          S Ignition switch ON
                          S Touch select 2-4 switch OFF                                                                10 - 14 (for about 5 se-
                                                                                                                                            se
  13 (TM1) - 26 (TM2)
                          S Ignition switch ON                                                                        conds) then less than 0.5
                          S Touch select 2-4 switch ON

                          S Ignition switch ON, touch select 2-4 switch ON
    5 (L4) - 25 (GND)                                                                                                      10 - 14  2 or less
                          S Transfer shift lever "H" position  Transfer shift lever "L4" position

                          S Ignition switch ON
  19 (ADD) - 25 (GND)                                                                                                      10 - 14  2 or less
                          S A.D.D. LOCK

                          S Ignition switch ON
  20 (IND2) - 25 (GND)                                                                                                         1.5 - 3.5
                          S Transfer shift lever "L4" position and center diff. lock switch is in "ON" position
                          S Ignition switch ON
  21 (IND1) - 25 (GND)                                                                                                         1.5 - 3.5
                          S Touch select 2-4 switch ON

                          S Ignition switch ON, touch select 2-4 switch ON and center diff. lock switch is in
  22 (TL2) - 25 (GND)       "ON" position                                                                                  2 or less  10 - 14
                          S H (4WD (touch select 2-4 switch ON))  H (2WD (touch select 2-4 switch OFF))
                          S Ignition switch ON
  23 (DL2) - 25 (GND)                                                                                                      2 or less  10 - 14
                          S A.D.D. LOCK  FREE

 25 (GND) - Body ground   Ignition switch OFF                                                                                  Continuity




2002 4RUNNER (RM887U)

                                                                                   Author :                       Date :                       1155



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