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disa

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TR-31
TRANSFER (VF3AM) - REAR OUTPUT SHAFT
TR084-01

DISASSEMBLY
1. INSPECT OUTPUT SHAFT FRONT NEEDLE ROLLER
BEARING
(a) Install the input shaft assembly via the needle roller bear-
ing to the rear output shaft assembly.
(b) Rotate the input shaft assembly and inspect the needle
roller bearing. Check that there should be no abnormal re-
sistance, catching, abnormal noise or rattling.
D04616

2. INSPECT DRIVE SPROCKET THRUST CLEARANCE
Using a feeler gauge, measure the thrust clearance of the drive
sprocket.
Standard clearance:
0.10 - 0.25 mm (0.0039 - 0.0098 in.)
Maximum clearance:
0.25 mm (0.0098 in.)
If the clearance exceeds the maximum, replace the drive
D04617 sprocket.

3. INSPECT DRIVE SPROCKET RADIAL CLEARANCE
Using a dial indicator, measure the radial clearance of the drive
sprocket.
Standard clearance:
0.01 - 0.06 mm (0.0004 - 0.0024 in.)
Maximum clearance:
0.06 mm (0.0024 in.)
If the clearance exceeds the maximum, replace the drive
D04618 sprocket, rear output shaft or needle roller bearing.

4. REMOVE HIGH AND LOW CLUTCH SLEEVE
(a) Using a snap ring expander, remove the clutch hub snap
ring.
(b) Remove the No. 2 spacer and input gear stopper ball.
(c) Remove the high and low clutch sleeve.

D04619

5. REMOVE CLUTCH HUB AND CENTER DIFFERENTIAL
LOCK SLEEVE

D04615

2002 4RUNNER (RM887U)

Author : Date : 1133
TR-32
TRANSFER (VF3AM) - REAR OUTPUT SHAFT

6. REMOVE OUTPUT SHAFT RADIAL BALL BEARING
Using SST, remove the output shaft radial ball bearing.
SST 09950- 00020, 09950- 00030, 09950- 40011
SST (09957-04010)

D03233

7. REMOVE DRIVE SPROCKET AND FRONT DRIVE
CLUTCH SLEEVE ASSEMBLY
(a) Remove the No. 1 spacer, output shaft spacer ball,
needle roller bearing, drive sprocket and front drive clutch
sleeve assembly.

D04613

(b) Remove the front drive clutch sleeve from the drive
sprocket.
(c) Using a screwdriver, remove the 2 shifting key springs.
(d) Remove the 3 shifting keys.

D04578

8. REMOVE SYNCHRONIZER INNER RING, SYNCHRO-
NIZER CENTER RING AND SYNCHRONIZER OUTER
RING FROM CENTER DIFFERENTIAL PLANETARY
GEAR ASSEMBLY

D04614

9. REMOVE CENTER DIFFERENTIAL PLANETARY
GEAR ASSEMBLY
(a) Remove the center differential planetary gear assembly
from the rear output shaft.

D04612

2002 4RUNNER (RM887U)

Author : Date : 1134
TR-33
TRANSFER (VF3AM) - REAR OUTPUT SHAFT

(b) Using a screwdriver, remove the center differential plane-
tary ring gear snap ring.

D03232

(c) Remove the center differential planetary ring gear and
No. 1 center differential planetary gear washer from the
center differential planetary gear.

D04620

2002 4RUNNER (RM887U)

Author : Date : 1135

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