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TR-34
TRANSFER (VF3AM) - REAR OUTPUT SHAFT
TR085-01
INSPECTION
1. INSPECT HIGH AND LOW CLUTCH SLEEVE AND
NO. 2 GEAR SHIFT FORK CLEARANCE
(a) Using vernier calipers, measure the thickness of the
No. 2 gear shift fork claw.
Thickness: 11.85 mm (0.4665 in.)
(b) Using vernier calipers, measure the groove of the high
and low clutch sleeve.
D04563
Distance: 12.00 mm (0.4724 in.)
(c) Calculate a clearance between the high and low clutch
sleeve and No. 2 gear shift fork clearance.
Standard clearance:
0.15 - 0.35 mm (0.0059 - 0.0138 in.)
Maximum clearance:
0.35 mm (0.138 in.)
If the clearance exceeds the maximum, replace the high and
low clutch sleeve or No. 2 gear shift fork.
2. INSPECT CLUTCH HUB AND HIGH AND LOW
CLUTCH SLEEVE
(a) Check that the tip of the spline gear of the high and low
clutch sleeve is not worn.
(b) Install the high and low clutch sleeve to the clutch hub and
check that the high and low clutch sleeve moves smooth-
ly.
D04633
3. INSPECT CENTER DIFFERENTIAL LOCK SLEEVE
AND CENTER DIFFERENTIAL LOCK FORK
(a) Using vernier calipers, measure the thickness of the cen-
ter differential lock fork claw.
Thickness: 10.2 mm (0.4016 in.)
(b) Using vernier calipers, measure the groove of the center
differential lock sleeve.
Distance: 10.5 mm (0.4134 in.)
D04602 (c) Calculate a clearance between the center differential lock
sleeve and center differential lock fork.
Standard clearance:
0.26 - 0.84 mm (0.0102 - 0.0331 in.)
Maximum clearance:
0.84 mm (0.0331 in.)
If the clearance exceeds the maximum, replace the center dif-
ferential lock sleeve or center differential lock fork.
2002 4RUNNER (RM887U)
Author : Date : 1136
TR-35
TRANSFER (VF3AM) - REAR OUTPUT SHAFT
4. INSPECT CENTER DIFFERENTIAL LOCK SLEEVE
AND CLUTCH HUB
(a) Check that the tip of the spline gear of the center differen-
tial lock sleeve is not worn.
(b) Install the center differential lock sleeve to the clutch hub
and check that the center differential lock sleeve moves
smoothly.
D04634
5. INSPECT FRONT DRIVE CLUTCH SLEEVE AND NO. 1
GEAR SHIFT FORK
(a) Using vernier calipers, measure the thickness of the
No. 1 gear shift fork claw.
Thickness: 11.85 mm (0.4665 in.)
(b) Using vernier calipers, measure the groove of the front
drive clutch sleeve.
Distance: 12.00 mm (0.4724 in.)
D04601 (c) Calculate a clearance between the front drive clutch
sleeve and No. 1 gear shift fork.
Standard clearance:
0.15 - 0.35 mm (0.0059 - 0.0138 in.)
Maximum clearance:
0.35 mm (0.0138 in.)
If the clearance exceeds the maximum, replace the front drive
clutch sleeve or No. 1 gear shift fork.
6. INSPECT DRIVE SPROCKET AND FRONT DRIVE
CLUTCH SLEEVE
(a) Check that the tip of the spline gear of the front drive
clutch sleeve is not worn.
(b) Install the front drive clutch sleeve to the drive sprocket
and check that the front drive clutch sleeve moves
smoothly.
D04564
7. INSPECT REAR OUTPUT SHAFT
Using a micrometer, measure the outer diameter of the rear out-
B A put shaft journal surface.
Standard diameter:
Part A: 36.98 - 37.00 mm (1.4559 - 1.4567 in.)
Part B: 27.98 - 27.99 mm (1.1016 - 1.1020 in.)
Minimum diameter:
Part A: 36.98 mm (1.4559 in.)
D04600 Part B: 27.98 mm (1.1016 in.)
2002 4RUNNER (RM887U)
Author : Date : 1137
TR-36
TRANSFER (VF3AM) - REAR OUTPUT SHAFT
If the outer diameter is less than the minimum, replace the rear
output shaft.
8. INSPECT CENTER DIFFERENTIAL PLANETARY
GEAR RADIAL CLEARANCE
Using a dial indicator, measure the radial clearance of the pin-
ion gear (outside and inside).
Standard clearance:
0.01 - 0.04 mm (0.0004 - 0.0016 in.)
Maximum clearance:
0.04 mm (0.0016 in.)
D04567 If the clearance exceeds the maximum, replace the center dif-
ferential planetary gear.
9. INSPECT CENTER DIFFERENTIAL PLANETARY
GEAR BACKLASH
Using a dial indicator, set up the indicator to the tooth edge of
the pinion gear (outside) perpendicularly then fix the pinion
gear (inside), and inspect while moving the pinon gear (out-
side).
Standard backlash:
0.01 - 0.04 mm (0.0004 - 0.0016 in.)
D04570 HINT:
S Check at more than 3 points on the pinion gear.
S Do the same for the pinion gear.
10. INSPECT CENTER DIFFERENTIAL PLANETARY
GEAR THRUST CLEARANCE
Using a feeler gauge, measure the thrust clearance of the pin-
ion gear.
Standard clearance:
0.15 - 0.70 mm (0.0059 - 0.0276 in.)
Maximum clearance:
0.70 mm (0.0276 in.)
D04569 If the clearance exceeds the maximum, replace the center dif-
ferential planetary gear.
2002 4RUNNER (RM887U)
Author : Date : 1138
TR-37
TRANSFER (VF3AM) - REAR OUTPUT SHAFT
11. INSPECT DRIVE SPROCKET RADIAL CLEARANCE
(a) Install the center differential planetary gear to the rear
output shaft and insert the drive sprocket via the needle
roller bearing.
(b) Using a dial indicator, measure the radial clearance of the
drive sprocket.
Standard clearance:
0.01 - 0.06 mm (0.0004 - 0.0024 in.)
D04566 Maximum clearance:
0.06 mm (0.0024 in.)
If the clearance exceeds the maximum, replace the drive
sprocket, rear output shaft or needle roller bearing.
2002 4RUNNER (RM887U)
Author : Date : 1139
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