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TR-38
TRANSFER (VF3AM) - REAR OUTPUT SHAFT
TR086-01
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
reassembly.
1. INSTALL CENTER DIFFERENTIAL PLANETARY
GEAR ASSEMBLY
(a) Install the center differential planetary ring gear and
No. 1 center differential planetary gear washer to the cen-
ter differential planetary gear.
HINT:
There is no specific direction for the No. 1 center differential
planetary gear washer.
D04620
(b) Using a screwdriver, install the center differential plane-
tary ring gear snap ring.
D03232
(c) Install the center differential planetary gear assembly to
the rear output shaft.
D04612
2. INSTALL SYNCHRONIZER INNER RING, SYNCHRO-
NIZER CENTER RING AND SYNCHRONIZER OUTER
RING TO CENTER DIFFERENTIAL PLANETARY
GEAR ASSEMBLY
NOTICE:
Be sure that the synchronizer center ring claw matches the
cut-out portion of the planetary gear.
D04606
2002 4RUNNER (RM887U)
Author : Date : 1140
TR-39
TRANSFER (VF3AM) - REAR OUTPUT SHAFT
A B 3. ASSEMBLE FRONT DRIVE CLUTCH SLEEVE
(a) Install the front drive clutch sleeve to the drive sprocket.
NOTICE:
The direction of the front drive clutch sleeve can be distin-
Front guished by the difference in the shape of the external sur-
face areas "A" and "B".
D04574
(b) Install the 3 shifting keys and fix them with the 2 shifting
key springs.
NOTICE:
Position the key springs so that their end gaps are not
aligned.
HINT:
There is no specific direction for the shifting key.
D04635
4. INSTALL DRIVE SPROCKET AND FRONT DRIVE
CLUTCH SLEEVE ASSEMBLY
Install the needle roller bearing, drive sprocket and front drive
clutch sleeve assembly, output shaft spacer ball and No. 1
spacer.
NOTICE:
S Be sure that the slot of the synchronizer inner ring
matches the protrusion of the drive sprocket.
D04611 S Align the synchronizer ring slots with the shifting
keys.
5. INSTALL OUTPUT SHAFT RADIAL BALL BEARING
Using SST and a press, install a new output shaft radial ball
Rear bearing.
SST SST 09316-6001 1 (09316-00011, 09316-00071)
NOTICE:
Install the output shaft radial ball bearing so that the bear-
ing snap ring groove faces to the rear.
D04605
6. INSPECT DRIVE SPROCKET THRUST CLEARANCE
(See page TR-31 )
D04604
2002 4RUNNER (RM887U)
Author : Date : 1141
TR-40
TRANSFER (VF3AM) - REAR OUTPUT SHAFT
Spline 7. ASSEMBLE CLUTCH HUB
Spline
Install the high and low clutch sleeve and center differential lock
sleeve to the clutch hub.
NOTICE:
Front
A B S The direction of the clutch hub can be distinguished
by size of outer diameters "A" and "B" of the boss.
S The direction of the high and low clutch sleeve can be
distinguished by width of the spline.
D04609
8. INSTALL CLUTCH HUB ASSEMBLY
(a) Install the clutch hub assembly, input gear stopper ball
and No. 2 spacer to the rear output shaft.
D04607
(b) Select a snap ring so that the clearance between the
clutch hub and snap ring will be less than 0.15 mm
(0.0059 in.).
Mark Thickness mm (in.)
K 2.00 - 2.05 (0.0787 - 0.0807)
L 2.05 - 2.10 (0.0807 - 0.0827)
A 2.10 - 2.15 (0.0827 - 0.0846)
B 2.15 - 2.20 (0.0846 - 0.0866)
D04608
C 2.20 - 2.25 (0.0866 - 0.0886)
D 2.25 - 2.30 (0.0886 - 0.0906)
E 2.30 - 2.35 (0.0906 - 0.0925)
F 2.35 - 2.40 (0.0925 - 0.0945)
G 2.40 - 2.45 (0.0945 - 0.0965)
H 2.45 - 2.50 (0.0965 - 0.0984)
J 2.50 - 2.55 (0.0984 - 0.1004)
(c) Using a snap ring expander, install a new clutch hub snap
ring.
9. INSPECT DRIVE SPROCKET RADIAL CLEARANCE
(See page TR-31 )
2002 4RUNNER (RM887U)
Author : Date : 1142
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