Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota 4Runner 1996-2003 Approved SIL techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 024runne trvf3am traass disa

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disa

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TR-1 1
TRANSFER (VF3AM) - TRANSFER ASSEMBLY
TR081-03

DISASSEMBLY
1. REMOVE VEHICLE SPEED SENSOR ASSEMBLY
(a) Remove the bolt and vehicle speed sensor assembly.
(b) Using a small screwdriver, remove the clip and vehicle
speed sensor driven gear.
(c) Using a small screwdriver, remove the O-ring.
HINT:
Tape the small screwdriver tip before use.
2. REMOVE L4 POSITION SWITCH, NEUTRAL POSI-
TION SWITCH AND STRAIGHT SCREW PLUG WITH 3
GASKETS

3. REMOVE FRONT BEARING RETAINER
Remove the 5 bolts and front bearing retainer.
HINT:
If necessary, tap the front bearing retainer with a plastic ham-
mer to remove it.
4. REMOVE CONTROL SHIFT LEVER RETAINER
Remove the 4 bolts, control shift lever retainer and oil deflector.

Q07154

5. REMOVE FRONT COMPANION FLANGE
(a) Using a chisel and hammer, loosen the staked part of the
front companion flange lock nut.
SST (b) Using SST to hold the front companion flange, remove
the front companion flange lock nut.
SST 09330-00021

Q07159

(c) Using SST, remove the front companion flange.
SST 09950- 40011 (09951- 04020, 09952- 04010,
09953- 04030, 09954- 04010, 09955- 04051,
09957-04010, 09958-04011)
6. REMOVE REAR COMPANION FLANGE
Remove the rear companion flange in the same way as the front
companion flange.
SST
Q07160

2002 4RUNNER (RM887U)

Author : Date : 1113
TR-12
TRANSFER (VF3AM) - TRANSFER ASSEMBLY

7. REMOVE EXTENSION HOUSING
Remove the 5 bolts and extension housing.
HINT:
If necessary, tap the extension housing with a plastic hammer
to remove it.
8. REMOVE VEHICLE SPEED SENSOR DRIVE GEAR
AND OUTPUT SHAFT WASHER
(a) Remove the vehicle speed sensor drive gear and 2 output
D04627 shaft washers.
(b) Using a magnetic finger, remove the ball from the rear out-
put shaft.

9. REMOVE REAR CASE
Remove the 12 bolts, 2 clamps and rear case.
HINT:
If necessary, tap the rear case with a plastic hammer to remove
it.

D04581

10. REMOVE STRAIGHT SCREW PLUG, SPRING AND
BALL
(a) Using a hexagon wrench, remove the 2 straight screw
plugs.
(b) Using a magnetic finger, remove the spring and ball.

F14559

11. REMOVE NO. 2 GEAR SHIFT FORK AND HIGH AND
LOW SHIFT FORK SHAFT
(a) Using 2 screwdrivers and a hammer, tap out the snap
ring.

F14560

2002 4RUNNER (RM887U)

Author : Date : 1114
TR-13
TRANSFER (VF3AM) - TRANSFER ASSEMBLY

(b) Using a pin punch and hammer, tap out the slotted spring
pin from the No. 2 gear shift fork.

F14625

F14626

12. REMOVE GEAR SHIFT FORK SHAFT
(a) Using 2 screwdrivers and a hammer, remove the 3 snap
rings from the gear shift fork shaft.

D04592

(b) Using a hexagon wrench, remove the 2 straight screw
plugs, springs and balls from the No. 1 gear shift fork and
center diff. lock fork.

D04584

D03239

2002 4RUNNER (RM887U)

Author : Date : 1115
TR-14
TRANSFER (VF3AM) - TRANSFER ASSEMBLY

(d) Rotate the slit portion of the gear shift fork shaft to the
No. 2 shift interlock pin and remove it.

D04586

(e) Using a magnetic finger, remove the 2 No. 2 shift interlock
pins from the No. 1 gear shift fork and center diff. lock fork.

D04588

13. REMOVE REAR OUTPUT SHAFT ASSEMBLY, NO. 1
GEAR SHIFT FORK, CENTER DIFF. LOCK FORK,
DRIVEN SPROCKET ASSEMBLY AND FRONT DRIVE
CHAIN
(a) Using 2 screwdrivers and a hammer, tap out the 2 snap
rings from the gear shift fork shaft of the actuator assem-
bly.
(b) Using a snap ring expander, remove the output shaft snap
D04593 ring.

(c) Mount the rear case in a vise, as shown.
(d) Using a plastic hammer, carefully tap the rear case, and
remove the rear output shaft assembly together with No.
1 gear shift fork, center diff. lock fork, driven sprocket as-
sembly and front drive chain.

D03237

(e) Remove the front driven chain, driven sprocket assembly,
center diff. lock fork and No. 1 gear shift fork from the rear
output shaft assembly.
14. REMOVE ACTUATOR ASSEMBLY
(a) Remove the 3 bolts and actuator assembly.
(b) Remove the O- ring, No. 1 and No. 2 4WD position
switches with the 2 gaskets from the actuator assembly.

D04594

2002 4RUNNER (RM887U)

Author : Date : 1116
TR-15
TRANSFER (VF3AM) - TRANSFER ASSEMBLY

15. REMOVE OIL SEPARATOR AND MAGNET
(a) Remove the 3 bolts and oil separator.
(b) Remove the magnet from the front case.
16. REMOVE OIL PUMP BODY ASSEMBLY
Remove the 3 bolts and oil pump body assembly.

D03238

17. REMOVE OIL PUMP GEAR FROM FRONT CASE

D03235

18. REMOVE LOW PLANETARY GEAR ASSEMBLY WITH
INPUT SHAFT ASSEMBLY
(a) Using a snap ring expander, remove the low planetary
gear bearing snap ring.
(b) Pull out the planetary gear assembly with the input shaft
assembly.

Q07221

19. REMOVE LOW PLANETARY GEAR SPLINE PIECE
(a) Using a screwdriver, remove the low planetary gear snap
ring.
(b) Remove the low planetary gear spline piece.

TF0473

20. REMOVE OUTPUT SHAFT NEEDLE ROLLER BEAR-
ING FROM INPUT SHAFT

TF0474

2002 4RUNNER (RM887U)

Author : Date : 1117
TR-16
TRANSFER (VF3AM) - TRANSFER ASSEMBLY

21. REMOVE INPUT GEAR STOPPER, LOW PLANETARY
CARRIER THRUST WASHER AND INPUT GEAR
STOPPER BALL
(a) Using a snap ring expander, remove the input gear stop-
per snap ring.
(b) Remove the input gear stopper, low planetary carrier
thrust washer and input gear stopper ball.

Q07436

22. REMOVE INPUT SHAFT ASSEMBLY, LOW PLAN-
ETARY GEAR BEARING AND NO. 2 THRUST BEAR-
ING RACE

Q07437

23. REMOVE LOW PLANETARY RING GEAR
(a) Using a screwdriver, remove the low planetary ring gear
hole snap ring.
(b) Remove the head screw plug, spring and pin.

Q07241

Q07290

2002 4RUNNER (RM887U)

Author : Date : 1118
TR-17
TRANSFER (VF3AM) - TRANSFER ASSEMBLY

24. INSPECT SWITCH
Check that there is continuity between terminals, as shown.
Switch position Specified condition
Push Continuity
Push Free No continuity
If operation is not as specified, replace the switch.

Ohmmeter

F01140
Q07482 F03418

2002 4RUNNER (RM887U)

Author : Date : 1119

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