Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota 4Runner 1996-2003 Approved SIL techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 024runne at vba ovr

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AT-10
                        AUTOMATIC TRANSMISSION    -   VALVE BODY ASSEMBLY


                                         VALVE BODY ASSEMBLY                                         AT0YO-01


                                         ON-VEHICLE REPAIR
                                         CAUTION:
                                         When working with FIPG material, you must observe the
                                         following items.
                                          S    Using a razor blade and a gasket scraper, remove all
                                               old FIPG material from the gasket surfaces.
                                          S    Thoroughly clean all components to remove all loose
                                               material.
                                          S    Clean both sealing surfaces with a non-residue sol-
                                               vent.
                                          S    Apply FIPG in an approx. 1 mm (0.04 in.) wide bead
                                               along the sealing surface.
                                          S    Parts must be assembled within 10 minutes of ap-
                                               plication. Otherwise, the FIPG material must be re-
                                               moved and reapplied.
                                         1.    REMOVE DRAIN PLUG AND DRAIN ATF



                                         2.  REMOVE OIL PAN
                                         NOTICE:
                                         Some fluid will remain in the oil pan.
                                         (a) Remove the 19 bolts.




                                Q07625



                                         (b) Install the blade of SST between the transmission case
                                             and oil pan, cut off applied sealer, and remove the oil pan.
                                             SST 09032-00100
                                         NOTICE:
         SST                             When removing the oil pan, be careful not to damage the oil pan
                                         flange.



                                AT3168



                                         3.    EXAMINE PARTICLES IN PAN
                                         Remove the magnets and use them to collect steel particles.
                                         Carefully look at the foreign matter and particles in the pan and
                                         on the magnets to anticipate the type of wear you will find in the
                                         transmission.
                                         Steel (magnetic ) ... bearing, gear and clutch plate wear
                                         Brass (non-magnetic) ... bushing wear

                                AT0103



2002 4RUNNER (RM887U)

                                                            Author :             Date :                1084
                                                                                                             AT-1 1
                             AUTOMATIC TRANSMISSION    -   VALVE BODY ASSEMBLY


A340E:                                         4.  A340E:
                                                   REMOVE OIL STRAINER
                                               NOTICE:
                                               Be careful as some fluid will come out of the oil strainer.
                                               Remove the 3 bolts, oil strainer and gaskets.




                                      D09948




A340F:                                         5.   A340F:
                                                    REMOVE OIL STRAINER
                                               NOTICE:
                                               Be careful as some fluid will come out of the oil strainer.
                                               Remove the 4 bolts, oil strainer and gaskets.
                                               6.   DISCONNECT 4 CONNECTORS FROM EACH SHIFT
                                                    SOLENOID VALVE

                                      D01610



                                               7.  REMOVE VALVE BODY
                                               Remove the 20 bolts and valve body.




                                      D07460



                                               8.    REMOVE SHIFT SOLENOID VALVE
                                               (a)   Remove the 2 bolts and 3 shift solenoid valves.
Shift Solenoid    Shift Solenoid               (b)   Turn the valve body, remove the bolt, lock plate and shift
Valve SL          Valve S2                           solenoid valve.
                                               (c)   Remove the 3 O-rings from the 3 solenoid valves.
                            Shift Solenoid
       Shift Solenoid       Valve S1           9.    REMOVE DETENT SPRING
       Valve SLT                               10.   REMOVE MANUAL VALVE
                                               11.   INSTALL MANUAL VALVE
                                               12.   INSTALL DETENT SPRING
                                                     Torque: 10 N



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