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                                                                                                                                    BE-107
                                               BODY ELECTRICAL    -   POWER SEAT CONTROL SYSTEM
                                                                                                                                        BE242-01


                                                         INSPECTION
                                         Front Side      1.   INSPECT DRIVER'S SEAT SWITCH CONTINUITY
              Reclining                                  Slide switch:
 FORWARD                    BACKWARD                         Tester connection              Switch position            Specified condition
                                                                  5 - 10
                                                                                               FRONT                       Continuity
                                                                                                                           C ti it
                                                                   8-9
                                UP
                                                                   5-9
                                                                                                 OFF                       Continuity
                                                                                                                           C ti it
                                    Rear                           8-9
                                    Vertical                       5-9
                                                                                                BACK                       Continuity
                                                                                                                           C ti it
                                Down                              8 - 10
      Front                  Rear                        Rear vertical switch:
                Slide
                                                             Tester connection              Switch position            Specified condition
                                                                  2 - 10
                                                                                                 UP                        Continuity
                                                                                                                           C ti it
                                                                   6-7
                 1              2
                                                                   2-7
               3 4              56                                                               OFF                       Continuity
                                                                                                                           C ti it
               7 8    9     10 1112                                6-7
                                                                   2-7
                                                N18029
                                                                                               DOWN                        Continuity
                                                                                                                           C ti it
                                                                  6 - 10
                                                         Reclining switch:
                                                             Tester connection              Switch position            Specified condition
                                                                  4 - 10
                                                                                             FORWARD                       Continuity
                                                                                                                           C ti it
                                                                   7-9
                                                                   4-9
                                                                                                 OFF                       Continuity
                                                                                                                           C ti it
                                                                   7-9
                                                                   4-9
                                                                                            BACKWARD                       Continuity
                                                                                                                           C ti it
                                                                  7 - 10
                                                         If the continuity is not as specified, replace the switch.
                                                         2.   INSPECT PASSENGER'S SEAT SWITCH CONTINUITY
  Front Side                                             Slide switch:
                                                             Tester connection              Switch position            Specified condition
              Reclining
                       FORWARD                                     4-8
      BACKWARD                                                                                 FRONT                       Continuity
                                                                                                                           C ti it
                                                                   5-7
                                                                   4-7
                                                                                                 OFF                       Continuity
                                                                                                                           C ti it
                                                                   4-8
                                                                   4-7
                                                                                                REAR                       C ti it
                                                                                                                           Continuity
                                                                   8-8
                                                         Reclining switch:
              Rear                     Front                 Tester connection              Switch position            Specified condition
                            Slide
                                                                   2-5
                                                                                             FORWARD                       Continuity
                                                                                                                           C ti it
                                                                   3-4
                                                                   2-4
                                                                                                 OFF                       Continuity
                                                                                                                           C ti it
                  1              2 3                               3-4
                  4     5       678                                2-4
                                                                                            BACKWARD                       Continuity
                                                                                                                           C ti it
                                                                   3-5
                                                N18030
                                                         If the continuity is not as specified, replace the switch.
2002 4RUNNER (RM887U)

                                                                                 Author :                     Date :                    1575
BE-108
                                         BODY ELECTRICAL          -   POWER SEAT CONTROL SYSTEM

                                                      3.      INSPECT LUMBAR SUPPORT SWITCH CONTINUITY
                                                            Tester connection          Switch position            Specified condition
                                                                  1-4
                                                                                           FORWARD                    Continuity
                                                                                                                      C ti it
                                                                  2-3
                                  4 3 2 1                       1-2-3                        OFF                      Continuity
                                                                  1-3
                                                                                           RELEASE                    Continuity
                                                                                                                      C ti it
                                                                  2-4
 FORWARD             RELEASE
                                                      If the continuity is not as specified, replace the switch.
 N18066 I22008                               I22557



                                                      4.     INSPECT SEAT SLIDE MOTOR OPERATION
                                                      (a)    Connect the positive (+) lead from the battery to terminal
                                                             2 and the negative (-) lead to terminal 1, check that the
                                                             motor turns counterclockwise.
                                                      (b) Reverse the polarity, check that the motor turns clock-
                                                             wise.
                 2    1                               If the operation is not as specified, replace the motor.

                                             N07798



                                                      5.      INSPECT DRIVER'S SEAT SLIDE MOTOR PTC
                                                              THERMISTOR OPERATION
                                                      (a)     Connect the positive (+) lead from the battery to terminal
                                                              2 , the positive (+) lead from the ammeter to terminal 1 ,
                          2          1
                                                              and the negative (-) lead to battery negative (-) terminal,
                                                              and move the seat front end position.
                                                      (b)     Continue to apply voltage, check the current changes to
                                                              less than 1 ampere within 4 to 90 seconds.
                                             I06014



                                                      (c)   Disconnect the lead from the terminals.
                          2              1            (d)   Approximately 60 seconds later, connect the positive (+)
                                                            lead from battery to terminal 1 and the negative (-) lead
                                                            to terminal 2, then check that the seat begins to move
                                                            backwards.
                                                      If operation is not as specified, replace the motor.



                                             I06015



                                                      6.      INSPECT PASSENGER'S SEAT SLIDE MOTOR PTC
                              2          1
                                                              THERMISTOR OPERATION
                                                      (a)     Connect the positive (+) lead from the battery to terminal
                                                              1, the positive (+) lead from the ammeter to terminal 2,
                                                              and the negative (-) lead to battery negative (-) terminal,
                                                              and move the seat to the front end position.
                                                      (b)     Continue to apply voltage, check the current changes to
                                                              less than 1 ampere within 4 to 90 seconds.
                                             N21866



2002 4RUNNER (RM887U)

                                                                                Author :                 Date :                     1576
                                                                                                          BE-109
                                BODY ELECTRICAL          -   POWER SEAT CONTROL SYSTEM

                                                 (c)    Disconnect the lead from terminals.
                        2       1
                                                 (d)    Approximately 60 seconds later, connect the positive (+)
                                                        lead from the battery to terminal 2 and the negative (-)
                                                        lead to terminal 1, then check that the seat begins to move
                                                        backwards.
                                                 If the operation is not as specified, replace the motor.



                                        N21867



                                                 7.     INSPECT REAR VERTICAL MOTOR OPERATION
                                                 (a)    Connect the positive (+) lead from the battery to terminal
                                                        2 and the negative (-) lead to terminal 1, then check that
                                                        the motor turns clockwise.
                                                 (b) Reverse the polarity, then check that the motor turns
                                                        counterclockwise.
                2   1                            If the operation is not as specified, replace the motor.

                                        N07798



                                                 8.    INSPECT REAR VERTICAL MOTOR PTC THERM-
                        2                   1
                                                       ISTOR OPERATION
                                                 (a)   Connect the positive (+) lead from the battery to terminal
                                                       2, the positive (+) lead from the ammeter to terminal 1 and
                                                       the negative (-) lead to battery negative (-) terminal, and
                                                       move the rear edge of the seat cushion to the highest
                                                       position.
                                                 (b)   Continue to apply voltage, check the current changes to
                                        Z14971         less than 1 ampere within 4 to 90 seconds.

                                                 (c)    Disconnect the leads from the terminals.
                            2       1            (d)    Approximately 60 seconds later, connect the positive (+)
                                                        lead from battery to terminal 1 and the negative (-) lead
                                                        to terminal 2, then check that the seat cushion begins to
                                                        descend.
                                                 If the operation is not as specified, replace the motor.



                                        Z07469



                                                 9.    INSPECT DRIVER'S SEAT RECLINING MOTOR OP-
                                                       ERATION
                        2               1        (a)   Connect the positive (+) lead from the battery to terminal
                                                       1 and the negative (-) lead to terminal 2, and check that
                                                       the motor turns clockwise.




I22507 Z14969                           I22558



2002 4RUNNER (RM887U)

                                                                   Author :              Date :              1577
BE-1 10
                                BODY ELECTRICAL    -   POWER SEAT CONTROL SYSTEM

                                          (b)    Reverse the polarity, check that the motor turns counter-
                                                 clockwise.
                        2       1         If the operation is not as specified, replace the motor.




 I22508 Z14969                   I22559



                                          10.   INSPECT PASSENGER'S RECLINING MOTOR OP-
                                                ERATION
                        2        1        (a)   Connect the positive (+) lead from the battery to terminal
                                                1 and the negative (-) lead to terminal 2, and check that
                                                the motor turns clockwise.




 I22509 Z14969                   I22560



                                          (b)    Reverse the polarity, check that the motor turns counter-
                                                 clockwise.
                        2        1
                                          If the operation is not as specified, replace the motor.




 I22510 Z14969                   I22561



                                          11.   INSPECT DRIVER'S SEAT RECLINING MOTOR PTC
                        2   1
                                                THERMISTOR OPERATION
                                          (a)   Connect the positive (+) lead from the battery to terminal
                                                1, the positive (+) lead from the ammeter to terminal 2,
                                                and the negative (-) lead to battery negative (-) terminal,
                                                and recline the seat back to the most forward position.
                                          (b)   Continue to apply voltage, check the current changes to
                                                less than 1 ampere within 4 to 90 seconds.
                                 I06023   (c)   Disconnect the lead from the terminals.

                                          (d)    Approximately 60 seconds later, connect the positive (+)
                        2   1
                                                 lead from the battery to terminal 2 and the negative (-)
                                                 lead to terminal 1, check that the seat back starts to fall
                                                 backwards.
                                          If the operation is not as specified, replace the motor.




                                 I06024



2002 4RUNNER (RM887U)

                                                             Author :              Date :              1578
                                                                                                            BE-1 11
                                        BODY ELECTRICAL    -   POWER SEAT CONTROL SYSTEM


                        2       1
                                                   12.   INSPECT PASSENGER'S SEAT RECLINING MOTOR
                                                         PTC THERMISTOR OPERATION
                                                   (a)   Connect the positive (+) lead from the battery to terminal
                                                         2, the positive (+) lead from the ammeter to terminal 1,
                                                         and the negative (-) lead to battery negative (-) terminal,
                                                         and recline the seat back to the most forward position.
                                                   (b)   Continue to apply voltage, check the current changes to
                                                         less than 1 ampere within 4 to 90 seconds.
                                         N21868



                                                   (c)    Disconnect the lead from terminals.
                            2       1
                                                   (d)    Approximately 60 seconds later, connect the positive (+)
                                                          lead from the battery to terminal 1 and the negative (-)
                                                          lead to terminal 2, check that the seat back starts to fall
                                                          backwards.
                                                   If the operation is not as specified, replace the motor.



                                         N21869



                                                   13.   INSPECT LUMBAR SUPPORT MOTOR OPERATION
                        2                1         (a)   Connect the positive (+) lead from the battery to terminal
                                                         1 and the negative (-) lead to terminal 2, check that the
                                                         lumbar support moves to release side.




                                          I22501



                                                   (b)    Reverse the polarity, check that the lumbar support
                        2                1                moves forward.
                                                   If the operation is not as specified, replace the motor.




                                          I22502



                                                   14.   INSPECT LUMBER SUPPORT MOTOR CIRCUIT
                                                         BREAKER OPERATION
                                                   (a)   Connect the positive (+) lead from the battery to terminal
                                                         2, the positive (+) lead from the ammeter to terminal 1,
                  2                 1
                                                         and the negative (-) lead to terminal 1 on the lumbar sup-
                                                         port motor connector and move the lumbar support to
                                                         front end position.

                                          I22503



2002 4RUNNER (RM887U)

                                                                     Author :              Date :              1579
BE-1 12
                            BODY ELECTRICAL   -   POWER SEAT CONTROL SYSTEM

                                      (b)    Continue to apply voltage, check that there is a circuit
                             1               breaker operation noise within 4 to 60 seconds.
                        2             (c) Reverse the polarity, check that the lumbar support be-
                                             gins to move to the release side within approximately 60
                                             seconds.
                                      If the operation is not as specified, replace the motor.



                             I22504




2002 4RUNNER (RM887U)

                                                        Author :              Date :            1580



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