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                                                                                                                              DI-619
                                                 DIAGNOSTICS   -   AIR CONDITIONING SYSTEM
                                                                                                                                   DI3W9-10




 Air Outlet Control Servomotor Circuit

CIRCUIT DESCRIPTION
This circuit turns the servomotor and changes each mode damper position by signals from the A/C control
assembly. When the AUTO switch is ON, the A/C control assembly changes the mode automatically be-
tween FACE, BI-LEVEL and FOOT according to the temperature setting.

WIRING DIAGRAM
                                                               A37
                                                               Air Outlet
                                                               Control Servomotor                                  A/C Amplifier
                                       Center J/B
                                      9             2                                                      4
                          B-Y                                  2                      4       G-B
                                      3D            3D             +   FACE                               A31 FACE
                                                         B-Y
                                                                                                           17
                                                                               B/L    5       G-W
            5 1F                                                                                           A31 B/L
                                                                                                          18
                                                                                      6       R-L
                                                                       FOOT                               A31 FOOT
                         GAUGE   Driver Side J/B                                                          19
                                                                                      7       P-B
                                                                               F/D                        A31 F/D
                                                                                                          20
            2                                                                  DEF    8       Y-B
                    1I                                                     -                              A31 DEF
                                 I14
                                 Ignition Switch                       1
            B-Y                                                                W-B        Center J/B
                            4                2
                                                                                     17              16
                               IG1 AM1
                                                                                     3E              3E
                            Engine Room R/B                    W
       W                  1        21      2
                2                                    2                         J/C
                                                                               J9
                                ALT        AM1                                        A
           Battery
                                                                                               W-B

                                                                               IF




                                                                                                                                     I21901




2002 4RUNNER (RM887U)

                                                                               Author :                   Date :                   795
DI-620
                                                      DIAGNOSTICS   -   AIR CONDITIONING SYSTEM

INSPECTION PROCEDURE

   1      Actuator check.

  Display Code                     Air Flow Mode            PREPARATION:
         0-4
                                                            (a) Set to the actuator check mode (See page DI-578 ).
                                       FACE
                                                            (b) Press the DEF switch and change to step operation.
          5                         BI-LEVEL
                                                            CHECK:
         6-7                           FOOT
                                                            Press the DEF switch in order and check the condition of air flow
          8                        FOOT/DEF                 mode by hand.
          9                          DEF                    OK:
                                                                 The mode changes with the change in the tempera-
                                                                 ture display as shown in the table.

                                                              OK        Proceed to next circuit inspection shown on
                                                                        problem symptoms table (See page DI-586 ).


  NG



   2      Check air outlet control servomotor.

                                                            PREPARATION:
                                                            Remove air outlet control servomotor (See page AC-72 ).
                                                            CHECK:
                                                            (a) Connect positive (+) lead to terminal 2 and negative (-)
                                                                lead to terminal 1.
                                                            (b) Check the lever operation when the negative (-) lead is
                                                                connected to the terminals shown below.
  FACE                                                      OK:
                             F/D        DEF
            B/L                                                 The lever moves smoothly to the position for each
          FOOT                                                  mode.
               2             6            1                          Ground Terminals                        Mode
                                                                            8                                DEF.
                                                                            7                           FOOT/DEF
                                                                            6                                FOOT
                                                                            5                                B/L
                   8
                                 5 4                                        4                                FACE
                       7
                             B
                       (+)       (-)
                                                   I09228
                                                              NG        Replace air outlet control servomotor.


  OK




2002 4RUNNER (RM887U)

                                                                                Author :            Date :              796
                                                                                              DI-621
                                  DIAGNOSTICS   -   AIR CONDITIONING SYSTEM



  3     Check harness and connector between A/C control assembly and air outlet con-
        trol servomotor, air outlet control servomotor and battery, air outlet control ser-
        vomotor and body ground (See page IN-28 ).


                                           NG       Repair or replace harness or connector.


  OK



 Repair or replace A/C control assembly.




2002 4RUNNER (RM887U)

                                                          Author :            Date :           797



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