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                                                                                                                              DI-603
                                                 DIAGNOSTICS   -       AIR CONDITIONING SYSTEM
                                                                                                                                DI3W4-1 1




    DTC                   23               Pressure Switch Circuit

CIRCUIT DESCRIPTION
This pressure switch sends the appropriate signals to the A/C control assembly when the A/C refrigerant
pressure drops too low or rises too high. When the A/C control assembly receives these signals, if outputs
signals via the ECM to switch off the compressor relay and turns the magnetic clutch off.
  DTC No.                            Detection Item                                               Trouble Area

                                                                           S Pressure switch
             S Open in pressure sensor circuit.
                                        circuit
                                                                           S Harness or connector between pressure switch and A/C con-
             S Abnormal refrigerant pressure.
                                     ressure.
     23                                                                      trol
                                                                             t l assembly
                                                                                       bl
               below 196 kPa (2.0 kgf/cm2. 28 psi)
                                                                           S Refrigerant pipe line
               over 3,140 kPa (32.0 kgf/cm2. 455 psi)
                                                                           S A/C control assembly

WIRING DIAGRAM
                                                                                                A/C Amplifier
                                                 A1
                                                 Dual Pressure Switch
                                                                                           9
                                             2                     1        O
                                                                                          A30 PSW


                W-B
                                                                                 J9
                                                                                 J/C
                                   17                   16
                                                               W-B         A
                                  3E                    3E

                                     Center J/B
                                                                                 IF




                                                                                                                                  I09246




2002 4RUNNER (RM887U)

                                                                               Author :                Date :                   779
DI-604
                                  DIAGNOSTICS     -     AIR CONDITIONING SYSTEM

INSPECTION PROCEDURE

    1     Check voltage between terminals PSW of A/C control assembly and body
          ground.

                                        PREPARATION:
          ON
                                        (a) Install the manifold gauge set (See page AC-19 ).
                 (-)                    (b) Remove the A/C control assembly with connectors still
                                             connected.
                PSW(+)
                                        (c) Turn ignition switch to ON.
                                        CHECK:
                                        Check voltage between terminals PSW of A/C control assembly
                                        connector and body ground when refrigerant pressure is
 BE3840
 I00368                        I00370   changed.
                                        OK:
                                             The voltage changes refrigerant pressure, as shown
                                             in the chart below.
                                                 Low Pressure Cut Side      Referaence : High Pressure Cut SIde
                                             ON (0 V)                             ON (0 V)

                                                                  225 kPa         2,550 kPa
                                                                                                    3,140 kPa
                                            196 kPa
                                            OFF (12V)                                             OFF (12V)



                                          OK            Proceed to next circuit inspection shown on
                                                        problem symptoms table (See page DI-586 ).


   NG




2002 4RUNNER (RM887U)

                                                               Author :                  Date :                 780
                                                                                                                 DI-605
                                   DIAGNOSTICS     -    AIR CONDITIONING SYSTEM



  2     Check pressure switch.

                                         PREPARATION:
                        2   1
                                         Disconnect pressure switch connector.
                                         CHECK:
                                         Check continuity between terminals 1 and 2 of pressure switch
                                         when refrigerant is changed.
                                         OK:
                                              The continuity changes with refrigerant pressure as
                                              shown in the chart below.
                                N17985            Low Pressure Cut Side          Referaence : High Pressure Cut SIde
                                              ON (continuity)                      ON (continuity)
                                                                       225 kPa      2,550 kPa
                                                                                                         3,140 kPa
                                             196 kPa
                                             OFF (no continuity)                                       OFF (nocontinuity)




                                           NG          Replace pressure switch.


  OK



  3     Check harness and connector between A/C control assembly and pressure
        switch, pressure switch and body ground (See page IN-28 ).


                                           NG          Repair or replace harness or connector.


  OK



 Check and replace A/C control assembly.




2002 4RUNNER (RM887U)

                                                                   Author :               Date :                     781



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