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DI-616
                                                      DIAGNOSTICS       -     AIR CONDITIONING SYSTEM
                                                                                                                                           DI3W8-04




    DTC                        42               Air Inlet Control Servomotor Circuit

CIRCUIT DESCRIPTION
The air inlet control servomotor is controlled by the A/C control assembly and moves the air inlet damper
to the desired position.
  DTC No.                                  Detection Item                                                  Trouble Area

                                                                                   S Air inlet damper position sensor
                 Air inlet damper position sensor value does not change even if    S Harness or connector between air inlet control servomotor
     42
                 A/C control assembly operates air inlet control servomotor.
                                                                 servomotor          and A/C control assembly
                                                                                   S A/C control assembly

WIRING DIAGRAM



                   Driver Side J/B                                     Center J/B                                   A/C Amplifier
                       GAUGE
             2                              5                  9                          2                26
                                                    B-Y                                             B-Y
            1I                             1F                 3D                          3D               A31 IG+


  B-Y                                                                                                       6
                   I14                           Engine Room R/B                                    Y-G
                                                                                                           A31 AIF
                   Ignition Switch
                                                            AM1                             2
                  4          AM1 2                      2          1
                         IG1
                                                2
                                      W                                     A35
                                                            ALT             Air Inlet           M
                                                        1          2        Control
                                                2
                               W                                            Servomotor      1
                                                                                                             7
                       Battery                                                                              A31 AIR
                                                                                                    R-G
                                     J/C                           Center J/B
                                     J9
                                                             16                    17                      14
                                              A W-B                                             W-B
                                                             3E                    3E                      A31 GND


                                      IF




                                                                                                                                             I09247




2002 4RUNNER (RM887U)

                                                                                         Author :                 Date :                     792
                                                                                                                    DI-617
                                                  DIAGNOSTICS   -   AIR CONDITIONING SYSTEM

INSPECTION PROCEDURE

    1    Actuator check.

                                                       PREPARATION:
                                                       (a) Remove glove compartment to see and check the air inlet
                                                            damper operation.
                                                       (b) Set to the actuator check mode (See page DI-578 ).
                                                       (c) Press the DEF switch and change it to step operation.
                                                       CHECK:
                                        REC            Press the DEF switch and check the operation air inlet damper.
                                                       OK:
                        FRS                   I09232                DIsplay Code                 Air Inlet Damper
                                                                       0-2                              FRS
                                                                         3                             REC/FRS
                                                                       4-9                              REC


                                                         OK         Proceed to next circuit inspection shown on
                                                                    problem symptoms table (See page DI-586 ).


   NG



    2    Check air inlet control servomotor.

                                                       PREPARATION:
                                                       Remove air inlet control servomotor (See page AC-46 ).
                              1                        CHECK:
                To FRS                            2    Connect positive (+) lead to terminal 2 and negative (-) lead to
                                                       terminal 1.
                                                       OK:
                              (-)           (+)
                                        B                    The lever moves smoothly to FRS position.
                                                       CHECK:
                                                       Connect negative (-) lead to terminal 2 and positive (+) lead to
                                                       terminal 1.
                                                       OK:
                              1
                                                             The lever moves smoothly to REC position.
                To REC                            2


                                  (+)       (-)
                                        B



I09227
                                              I09260
                                                         NG         Replace air inlet control servomotor assembly.
I09226




   OK
2002 4RUNNER (RM887U)

                                                                             Author :         Date :                 793
DI-618
                                  DIAGNOSTICS   -   AIR CONDITIONING SYSTEM



   3     Check harness and connector between A/C control assembly and air inlet con-
         trol servomotor. (See page IN-28 ).


                                        NG          Repair or replace harness or connector.


  OK



  Check and replace A/C control assembly.




2002 4RUNNER (RM887U)

                                                           Author :           Date :          794



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