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                                                                                                                       DI-627
                                             DIAGNOSTICS   -       AIR CONDITIONING SYSTEM
                                                                                                                        DI3WC-17




 Heater Main Relay Circuit

CIRCUIT DESCRIPTION
The heater main relay is switched on by signals from the A/C control assembly. It supplies power to the blow-
er motor.
WIRING DIAGRAM



               Engine Room R/B
                 ALT HEATER                       R             From GAUGE Fuse                                A/C Amplifier
         2                               2
               1      2 1       2
                                                                          R-L
  W
                                                           2          2

                                                               1          5
                                                 Heater
        Battery
                                                 Relay
                                                      4
                                             2                                   Engine Room R/B

                               W-B
                                                               2          3
                                A
                         J/C                               2          2                    11               10
                         J1                                                               IG1               A31 HR
                                                               L-R              Y-R                Y-R
                                A
                                     W-B
                                                      Blower Motor
                                    EB




                                                                                                                         I21904




 2002 4RUNNER (RM887U)

                                                                              Author :             Date :               803
DI-628
                                  DIAGNOSTICS    -   AIR CONDITIONING SYSTEM

INSPECTION PROCEDURE

   1     Check voltage between terminal HR of A/C control assembly connector and body
         ground.

                                        PREPARATION:
                                        Remove A/C control assembly with connectors still connected
                   (-)
                                        (See page AC-84 ).
                                        CHECK:
       HR(+)
                                        Measure voltage between terminal HR of A/C control assembly
                                        and body ground when ignition switch is ON and OFF.
                                        OK:
                                            Ignition Switch                           Voltage
                               I00347
                                                 OFF                                   0V
                                                                         Blower ON                0V
                                                 ON
                                                                         Blower OFF             10 - 14 V


                                          OK         Proceed to next circuit inspection shown on
                                                     problem symptoms table (See page DI-586 ).


  NG




2002 4RUNNER (RM887U)

                                                              Author :                Date :                804
                                                                                                                      DI-629
                                               DIAGNOSTICS    -     AIR CONDITIONING SYSTEM



   2         Check heater main relay.

   3     4      5                                     PREPARATION:
                                                      Remove heater main relay from No. 2 R/B.
                         3       4       5            CHECK:
                                                      Check continuity between each pair of terminals of heater main
                                                      relay shown below.
                                                      OK:
                             1       2                            Tester connection             Specified condition

  1             2                                                       1-4                       No continuity
BE1850 BE1844                                I00312
                                                                        2-4                            Continuity
                                                                        3-5                       62.5 - 90.9 
                                                      PREPARATION:
                                                      Apply battery positive voltage between terminals 3 and 5.
                                                      CHECK:
                                                      Check continuity between each pair of terminal shown below.
                                                      OK:
                                                                  Tester connection             Specified condition
                                                                        1-2                            Continuity
                                                                        2-4                       No continuity


                                                        NG          Replace hater main relay.


  OK




   3         Check HEATER fuse

                                                      PREPARATION:
 No. 2 R/B
                                                      Remove HEATER fuse from No. 2 R/B.
                                                      CHECK:
                                                      Check continuity of HEATER fuse.
                                                      OK:
                                                          Continuity exists.

                                                        NG          Check for short in all the harness and compo-
                    HEATER Fuse                                     nents connected to the HEATER fuse (See at-
                                             I09497
                                                                    tached wiring diagram).


  OK



 Check and repair harness and connector be-
 tween A/C control assembly and battery.
2002 4RUNNER (RM887U)

                                                                              Author :        Date :                   805



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