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                                                                                                                                       DI-303
                                                        DIAGNOSTICS       -   ABS WITH EBD & BA & TRAC & VSC SYSTEM
                                                                                                                                        DI6BT-08




 DTC                      C1252 / 52                         Hydraulic Brake Booster Pump Motor
                                                             ON Time Abnormally Long

CIRCUIT DESCRIPTION
   DTC No.                              DTC Detecting Condition                                              Trouble Area
                                                                                     S Hydraulic brake booster pump motor
                       After the ignition switch has been turned ON, the power is
  C1252 / 52                                                                         S Hydraulic brake booster pump motor circuit
                       supplied to the pump motor for more than 5 minutes.
                                                                                     S Pressure switch (PH or PL)


WIRING DIAGRAM

                                                                                                                            Skid Control ECU
                                                                                                                              1
                              VSC R/B                                                            R-B
                                                                                                                             V16 R1+
                          TRC MTR Relay                                                                                       2
                                                                                                 Y-B
               5                                                                                                             V17 R2+
                              R2+ MR2               5
                          3                 4                                                                                 1
       R                                                                                         P-B
                                 BM2                                                                                         V17 MR2
               5              +BM2                  5
                          1                 2                                 Hydraulic Brake Booster
                         ABS MTR Relay                                 3
                                                                  W
       R                                                              V11
                               BM1                                            BM2
               5                                    5
                          1 +BM1   2                                   2                                      7              27
                                                                  L                                              P-B
                                                                      V10                                    V11             V16 MMT
               5              R1+ MR1               5                         BM1                      MTT
                          3                 4

                        F13                                                                                    5              28
                                                                   6                                                 GR
                        Fuse Box                              W-B     GHD2                                   V11             V16 MT+
                                                                  V11                                  MT+
        R                 ABS2              W-R
                   1                    2                              1                                                      18
                                                                                                              8
                                                                                                                      O
                   Engine Room J/B                                    V10                                    V11             V16 MT-
                                                                              GND1                     MT-
                                                                                                                              29
        W                                                                                                      L-B
                   2                   2                                                                                     V16 MR1
                                                                               A          A
                                                                      W-B                         W-B
                                                                              J2          J1
         Battery                                             EA                                         EB
                                                                                    J/C




                                                                                                                                         F14348




2002 4RUNNER (RM887U)

                                                                                      Author :                     Date :               479
DI-304
                                       DIAGNOSTICS   -   ABS WITH EBD & BA & TRAC & VSC SYSTEM

INSPECTION PROCEDURE

   1     Check operation of hydraulic brake booster pump motor.

                                             PREPARATION:
                        V11                  Disconnect the 2 connectors from (V10, V11) the hydraulic
         (-)     (+)
                              BM2            brake booster.
           EM2                               CHECK:
                                             Connect battery positive (+) lead to BM1 or BM2 terminal and
  (-)
         V10                                 battery negative (-) lead to EM1 or EM2 terminal of the hydrau-
                                             lic brake booster (pump motor) connector.
  (+)                    EM1                 OK:
         BM1
                                    F02859          The operation sound of the pump motor should be
                                                    heard.

                                               NG        Go to step 9.


  OK



   2     Check for short circuit (to B+) in harness and connector between BM1 or BM2 of
         hydraulic brake booster and ABS MTR relay or TRC MTR relay (See page
         IN-28 ).


                                               NG        Repair or replace harness or connector.


  OK



   3     Check for short circuit (to B+) in harness and connector between MT of hydrau-
         lic brake booster and skid control ECU (See page IN-28 ).


                                               NG        Repair or replace harness or connector.


  OK




2002 4RUNNER (RM887U)

                                                                Author :              Date :           480
                                                                                                 DI-305
                                      DIAGNOSTICS   -   ABS WITH EBD & BA & TRAC & VSC SYSTEM



   4     Check pressure switch (PH).

In case of using the hand-held tester:
PREPARATION:
(a) Connect the hand-held tester to DLC3.
(b) Turn the ignition switch ON and push the hand-held tester main switch ON.
(c) Select the DATALIST mode on the hand-held tester.
CHECK:
Depress the brake pedal more than 40 times with the ignition switch OFF then turn the ignition switch ON
and check the pressure switch (PH) condition.
HINT:
When the pressure in power supply system is released, reaction force becomes heavy and stroke becomes
shorter.
OK:
      "OFF" turns to "ON".
HINT:
OFF: Low pressure
ON: High pressure
In case of not using the hand-held tester:
                                          PREPARATION:
                                          (a) Disconnect the connector (V10) from the hydraulic brake
   LOCK     ON                                   booster.
             PH                           (b) With the ignition switch OFF, depress the brake pedal
          V10                                    more than 40 times to decrease the accumulator pres-
                                                 sure.
                                          HINT:
         PHG                              When the pressure in power supply system is released, reac-
                                   F02861 tion force becomes heavy and stroke becomes shorter.
                                          CHECK:
                                          Measure resistance between terminals PH and PHG of the hy-
                                          draulic brake booster connector.
                                          OK:
                                                 Resistance: 1.0 k
                                          PREPARATION:
                                          (a) Connect the connector (V10) to the hydraulic brake
                                                 booster.
                                          (b) Disconnect the connector (V10) after the ignition switch
                                                 has been ON and the pump motor has stopped.
                                          CHECK:
                                          Measure resistance between terminals PH and PHG of the hy-
                                          draulic brake booster connector.
                                          OK:
                                                 Resistance: 0 
                                          HINT:
                                          After inspection, connect the connector and clear the DTC (See
                                          page DI-224 ).

                                             NG         Replace hydraulic brake booster assembly.

2002 4RUNNER (RM887U)

                                                              Author :              Date :        481
DI-306
                                      DIAGNOSTICS   -   ABS WITH EBD & BA & TRAC & VSC SYSTEM


  OK



   5     Check pressure switch (PL).

In case of using the hand-held tester:
PREPARATION:
(a) Connect the hand-held tester to DLC3.
(b) Turn the ignition switch ON and push the hand-held tester main switch ON.
(c) Select the DATALIST mode on the hand-held tester.
CHECK:
Depress the brake pedal more than 40 times with the ignition switch OFF then turn the ignition switch ON
and check the pressure switch (PL) condition.
HINT:
When the pressure in power supply system is released, reaction force becomes heavy and stroke becomes
shorter.
OK:
      "OFF" turns to "ON".
HINT:
OFF: Low pressure
ON: High pressure
In case of not using the hand-held tester:
                                           PREPARATION:
                  V11
                                           (a) Disconnect the connector (V11) from the hydraulic brake
                     PL                           booster.
   LOCK     ON
                                           (b) With the ignition switch OFF, depress the brake pedal
           PLG                                    more than 40 times to decrease the accumulator pres-
                                                  sure.
                                           HINT:
                                           When the pressure in power supply system is released, reac-
                                   F02863  tion force becomes heavy and stroke becomes shorter.
                                           CHECK:
                                           Measure resistance between terminals PL and PLG of the hy-
                                           draulic brake booster connector.
                                           OK:
                                                  Resistance: 5.7 k
                                           PREPARATION:
                                           (a) Connect the connector (V11) to the hydraulic brake
                                                  booster.
                                           (b) Disconnect the connector (V11) after the ignition switch
                                                  has been ON and the pump motor has stopped.
                                           CHECK:
                                           Measure resistance between terminals PL and PLG of the hy-
                                           draulic brake booster connector.
                                           OK:
                                                  Resistance: 1.0 k



2002 4RUNNER (RM887U)

                                                               Author :              Date :        482
                                                                                                                         DI-307
                                               DIAGNOSTICS      -     ABS WITH EBD & BA & TRAC & VSC SYSTEM

                                                     HINT:
                                                     After inspection, connect the connector and clear the DTC (See
                                                     page DI-224 ).

                                                           NG         Replace hydraulic brake booster assembly.


  OK



  6      Check for short circuit (to B+) in harness and connector between pressure
         switch and skid control ECU (See page IN-28 ).


                                                           NG         Repair or replace harness or connector.


  OK



  7      Check ABS MTR relay and TRC MTR relay.


                                                     PREPARATION:
                                                     Remove the ABS MTR relay and TRC MTR relay from VSC R/B.
               2                1                    CHECK:
                                                     Check continuity between each pair of terminals of the motor
               4                3                    relay.
                                                     OK:
             Open
                                                                                                        Continuity
                                    1                               Terminals 3 and 4
                                                                                                   (Reference value 1)

                    2                                               Terminals 1 and 2                        Open
                                                     *1:   ABS MTR relay 62 
                                                           TRC MTR relay 54 
                    4
       Continuity
                                    3

               Continuity
                                    1
                                                     CHECK:
                    2                                (a) Apply battery positive voltage between terminals 3 and 4.
                                                     (b) Check continuity between terminals.
                                                     OK:
                    (-)     4           3
                                                                    Terminals 1 and 2                      Continuity

                    (+)
                                            F00044




2002 4RUNNER (RM887U)

                                                                               Author :           Date :                  483
DI-308
                                  DIAGNOSTICS   -   ABS WITH EBD & BA & TRAC & VSC SYSTEM


                                        NG          Replace ABS MTR relay or TRC MTR relay.


  OK



   8     Check for short circuit in harness and connector between ABS MTR relay or TRC
         MTR relay and skid control ECU (See page IN-28 ).



                                        NG          Repair or replace harness or connector.


  OK



  Check and replace skid control ECU.



   9     Check for open and short circuit in harness and connector between hydraulic
         brake booster pump motor and hydraulic brake booster (See page IN-28 ).


                                        NG          Replace wire harness.


  OK



  10     Check hydraulic brake booster pump motor (See page BR-42 ).


                                        NG          Replace hydraulic brake booster pump motor.


  OK



  Replace hydraulic brake booster.




2002 4RUNNER (RM887U)

                                                           Author :              Date :       484



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