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                                                                                                        DI-159
                                        DIAGNOSTICS     -   AUTOMATIC TRANSMISSION
                                                                                                          DI8WD-02


                                              PRE-CHECK
                                              1.    DIAGNOSIS SYSTEM
                                              (a)   Description
                                                    S    When troubleshooting OBD II vehicles, the only dif-
                                                         ference from the usual troubleshooting procedure
                                                         is that you connect to the vehicle an OBD II scan
                                                         tool complying with SAE J1987 or hand-held tester,
                                                         and read off various data output from the vehicle's
                                     FI0534
                                                         ECM.
                                                         OBD II regulations require that the vehicle's on-
                                                         board computer lights up the Malfunction Indicator
                                                         Lamp (MIL) on the instrument panel when the com-
                                                         puter detects a malfunction in the computer itself or
                                                         in drive system components which affect vehicle
                                                         emissions. In addition to the MIL lighting up when
                                                         a malfunction is detected, the applicable DTCs pre-
                                                         scribed by SAE J2012 are recorded in the ECM
                                                         memory (See page DI-13 ).
                                                         If the malfunction only occurs in 3 trips, the MIL goes
                                                         off but the DTCs remain recorded in the ECM
                                                         memory.




                  Hand-held Tester                  S       To check the DTCs, connect an OBD II scan tool or
                                                            hand-held tester to DLC3 on the vehicle. The OBD
                                                            II scan tool or hand-held tester also enables you to
                                                            erase the DTCs and check freeze frame data and
                                                            various forms of engine data (For instruction book).
                                                            DTCs include SAE controlled codes and Manufac-
                                                            turer controlled codes.
                                                            SAE controlled codes must be set as prescribed by
           DLC3                                             the SAE, while Manufacturer controlled codes can
                                     A00026

                                                            be set freely by the manufacturer within the pre-
                                                            scribed limits (See DTC chart on page DI-171 ).




2002 4RUNNER (RM887U)

                                                                  Author :            Date :              335
DI-160
                            DIAGNOSTICS        -   AUTOMATIC TRANSMISSION

                                           S       The diagnosis system operates in normal mode
                                                   during normal vehicle use, and also has a check
                                                   mode for technicians to simulate malfunction symp-
                                                   toms and perform troubleshooting. Most DTCs use
                                                   2 trip detection logic(*) to prevent erroneous detec-
                                                   tion. By switching the ECM to check mode when
                                                   troubleshooting, the technician can cause the MIL
                                                   to light up and for a malfunction that is only detected
                                                   once or momentarily.
                                                   (hand-held tester) (See page DI-159 )
                                           S       *2 trip detection logic:
                                                   When a logic malfunction is first detected, the mal-
                                                   function is temporarily stored in the ECM memory.
                                                   If the same malfunction is detected again during the
                                                   2nd test drive, this 2nd detection causes the MIL to
                                                   light up.




                                  (b)     Inspect the DLC3.
                                          The vehicle's ECM uses the V.P.W. (Variable Pulse Width)
                                          for communication to comply with SAE J1850. The termi-
                                          nal arrangement of DLC3 complies with SAE J1962 and
                                          matches the V.P.W. format.




                         N09214




          Terminal No.    Connection / Voltage or Resistance                      Condition
               2            Bus (+) Line / Pulse generation                  During communication
               4         Chassis Ground  Body / 1  or less                         Always
               5          Signal Ground  Body / 1  or less                         Always
              16          Battery Positive  Body / 9  14 V                         Always
                                  HINT:
                                  If your display shows "UNABLE TO CONNECT TO VEHICLE"
                                  when you have connected the cable of OBD II scan tool or
                                  hand-held tester to DLC3, turned the ignition switch ON and
                                  operated the scan tool, there is a problem on the vehicle side
                                  or tool side.
                                   S    If communication is normal when the tool is connected to
                                        another vehicle, inspect DLC3 on the original vehicle.
                                   S    If communication is still not possible when the tool is con-
                                        nected to another vehicle, the problem is probably in the
                                        tool itself, so consult the Service Department listed in the
                                        tool's instruction manual.



2002 4RUNNER (RM887U)

                                                              Author :          Date :               336
                                                                                                        DI-161
                                           DIAGNOSTICS   -   AUTOMATIC TRANSMISSION

                                                2.    INSPECT DIAGNOSIS (NORMAL MODE)
                                                (a)   Check the MIL.
                                                      (1) The MIL comes on when the ignition switch is turned
                                                          ON and the engine is not running.
                                                HINT:
                                                If the MIL does not light up, troubleshoot the combination meter
                                                (See page BE-2 ).
                                                       (2) When the engine is started, the MIL should go off.
                                       FI0534               If the lamp remains on, the diagnosis system has
                                                            detected a malfunction or abnormality in the sys-
                                                            tem.
                                                (b) Check the DTC.
                                                NOTICE:
                                                hand-held tester only: When the diagnostic system is
                                                switched from normal mode to check mode, it erases all
                                                DTCs and freeze frame data recorded in normal mode. So
                                                before switching modes, always check the DTCs and
                                                freeze frame data, and note them down.
                                                       (1) Prepare an OBD II scan tool (complying with SAE
                                                            J1978) or hand-held tester.
                        Hand-held Tester               (2) Connect the OBD II scan tool or hand-held tester
                                                            to DLC3 at the lower of the instrument panel.
                                                       (3) Turn the ignition switch ON and turn the OBD II scan
                                                            tool or hand-held tester switch ON.
                                                       (4) Use the OBD II scan tool or hand-held tester to
                                                            check the DTCs and freeze frame data and note
                                                            them down (For operating instructions, see the
                                                            OBD II scan tool's instruction book).
           DLC3
                                      A00026           (5) See page DI-159 to confirm the details of the
                                                            DTCs.
                                                NOTICE:
                                                When simulating symptoms with an OBD II scan tool (ex-
                                                cluding hand-held tester) to check the DTCs, use normal
                                                mode. For codes on the DTCs chart subject to "2 trip detec-
                                                tion logic", turn the ignition switch OFF after the symptoms
                                                have been simulated the 1st time. Then repeat the simula-
                                                tion process again. When the program has DTCs, they are
                                                recorded in the ECM.
                                                3.     INSPECT DIAGNOSIS (CHECK MODE)
                                                HINT:
                                                hand-held tester only: Compared to the normal mode, the
                                                check mode has high sensing ability to detect malfunctions.
                                                Furthermore, the same diagnostic items which are detected in
                                                Normal mode can also be detected in Check mode.
                                                (a) Check the DTC.
                                                       (1) Check the initial conditions.
                                                              S    Battery positive voltage 11 V or more.
                                                              S    Throttle valve fully closed.
                                                              S    Transmission in P position.
                                                              S    Air conditioning switched OFF.
2002 4RUNNER (RM887U)

                                                                   Author :           Date :              337
DI-162
                                           DIAGNOSTICS     -   AUTOMATIC TRANSMISSION

                                                     (2)       Turn the ignition switch OFF.
                                                     (3)       Prepare a hand-held tester.




                        Hand-held Tester             (4)       Connect the hand-held tester to DLC3 at the lower
                                                               portion of the instrument panel.
                                                     (5)       Turn the ignition switch ON and switch the hand-
                                                               held tester ON.




           DLC3
                                      A00026



                                                     (6)       Switch the hand-held tester from Normal mode to
                                                               Check mode (Check that the MIL flashes).
     0.13 sec.            0.13 sec.                  (7)       Start the engine (MIL goes out after the engine
                                                               starts).
  ON                                                 (8)       Simulate the conditions of the malfunction de-
                                                               scribed by the customer.
                                               NOTICE:
  OFF                                          Leave the ignition switch ON until you have checked the
                                      BR3904   DTCs, etc.
                                                     (9) After simulating the malfunction conditions, use the
                                                           hand-held tester diagnosis selector to check the
                                                           DTCs and freeze frame data, etc.
                                               HINT:
                                               Take care not to turn the ignition switch OFF, as turning it off the
                                               diagnosis system switches Check mode to Normal mode, so all
                                               DTCs, etc. are erased.
                                                     (10) After checking the DTC, inspect the applicable cir-
                                                           cuit.
                                               (b) Clear the DTC.
                                                     The following operation will erase the DTC and freeze
                                                     frame data. Operating an OBD II scan tool (complying
                                                     with SAE J1978) or hand-held tester to erase the codes
                                                     (See the OBD II scan tool's instruction book for operating
                                                     instructions.).




2002 4RUNNER (RM887U)

                                                                     Author :             Date :              338
                                                                                                        DI-163
                                         DIAGNOSTICS   -   AUTOMATIC TRANSMISSION

4.     ROAD TEST
NOTICE:
Perform the test at normal operating ATF temperature 50 - 80 



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