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EM-50
ENGINE MECHANICAL (5VZ-FE) - CYLINDER HEAD
EM0Z4-02
REASSEMBLY
HINT:
S Thoroughly clean all parts to be assembled.
S Before installing the parts, apply new engine oil to all slid-
ing and rotating surfaces.
S Replace all gaskets and oil seals with new ones.
1. INSTALL SPARK PLUG TUBES
Adhesive
HINT:
When using a new cylinder head, spark plug tubes must be
installed.
(a) Apply adhesive to the end of a spark plug tube.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equiva-
lent
10 - 15 mm (0.39 - 0.59 in.) P11511
(b) Using a press, press in the spark plug tube until there is
49.0 - 49.4 mm (1.929 - 1.945 in.) protruding from the
camshaft bearing cap installation surface of the cylinder
head.
NOTICE:
Protrusion
Avoid pressing the spark plug tube in too far by measuring
the amount of the protrusion while pressing.
P20850
2. INSTALL VALVES
(a) Using SST, push in a new oil seal.
SST 09201-41020
SST P20842
HINT:
Intake Exhaust
Black Rubber
The intake valve oil seal is silver and the exhaust valve oil seal
Silver Rubber is black.
(b) Install the valve, spring seat, valve spring and spring re-
tainer.
Plain Surface
Coated Surface Z09175
2002 4RUNNER (RM887U)
Author : Date : 862
EM-51
ENGINE MECHANICAL (5VZ-FE) - CYLINDER HEAD
SST (c) Using SST, compress the valve spring and place the 2
keepers around the valve stem.
SST 09202-70020
P20847
(d) Using a plastic-faced hammer, lightly tap the valve stem
tip to ensure a proper fit.
3. INSTALL VALVE LIFTERS AND SHIMS
(a) Install the valve lifter and shim.
(b) Check that the valve lifter rotates smoothly by hand.
P20848
4. INSTALL CAMSHAFT HOUSING PLUGS
(a) Remove any old packing (FIPG) material.
(b) Apply seal packing to the bearing cap as shown in the il-
lustration.
Seal packing: Part No. 08826-00080 or equivalent
Seal Packing
P12390
(c) Place a new housing plug in position on the cylinder head,
facing the cup side inward.
(d) Install the camshaft bearing cap with the 2 bolts.
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