Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota 4Runner 1996-2003 Approved SIL techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 024runne sa fdc repl

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                                                                                                       SA-35
                               SUSPENSION AND AXLE    -   FRONT DIFFERENTIAL CARRIER
                                                                                                        SA22E-01



                         SST
                                              REPLACEMENT
                                              1.    REPLACE COMPANION FLANGE DUST DEFLECTOR,
                                                    IF NECESSARY
                                              (a)   Using SST and a press, remove the dust deflector.
                                                    SST 09950-00020



                                     R04465



                                              (b)   Using SST and a press, install a new dust deflector.
                                                    SST 09636-20010


                          SST




                                     R04348



                                              2.    REPLACE INTERMEDIATE SHAFT NO. 2, IF NEC-
                                                    ESSARY
                                              (a)   w/ A.D.D.:
                                                    Remove the clutch hub.
                                                    (1) Using a snap ring expander, remove the snap ring.
                                                    (2) Remove the clutch hub from the intermediate shaft
                                                         No. 2.

                                     Z03857



                                              (b)   Remove the oil seal.
                                                    Using SST, remove the oil seal from the differential tube.
                                                    SST 09308-00010
                                              (c)   Remove the intermediate shaft No. 2
                                                    (1) Using needle nose pliers, remove the snap ring.
                                                    (2) Remove the shaft from the differential tube.
                   SST

                                     R13199



                                              (d)   Remove the intermediate shaft No. 2 bearing.
                               SST                  (1) Using a snap ring expander, remove the snap ring.
                                                    (2) Using SST, a brass bar and press, remove the bear-
                                                        ing.
                                                    SST 09950-00020




                                     R13420



2002 4RUNNER (RM887U)

                                                                Author :               Date :           1205
SA-36
                        SUSPENSION AND AXLE    -   FRONT DIFFERENTIAL CARRIER

                                       (e)   Install a new intermediate shaft No.2 bearing.
                                             (1) Using SST and a press, install a new bearing.
                                             SST 09309-37010
                        SST                  (2) Using a snap ring expander, install the snap ring.
                                       (f)   Install the intermediate shaft No.2
                                             (1) Install the shaft into the differential tube.
                                             (2) Using needle nose pliers, install the snap ring.

                              R13421



                                       (g)   Install a new oil seal.
                                             (1) Using SST, install a new oil seal.
                                             SST 09223-15020
                                             Oil seal drive in depth: 5.5 mm (0.217 in.)
                                             (2) Coat the oil seal lip with MP grease.


                        SST
                              R13419



                                       (h)   w/ A.D.D.:
                                             Install the clutch hub.
                                             (1) Install the clutch hub to the intermediate shaft No.2.
                                             (2) Using snap ring pliers, install the snap ring.




                              SA0335




2002 4RUNNER (RM887U)

                                                          Author :              Date :            1206

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