Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota 4Runner 1996-2003 Approved SIL techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 024runne sa fds reas
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SA-20
SUSPENSION AND AXLE - FRONT DRIVE SHAFT
SA054-02
REASSEMBLY
1. INSTALL DUST COVER
Using a screwdriver and hammer, install a new dust cover.
2. INSTALL DUST SEAL
Using a screwdriver and hammer, install a new dust seal.
W01723
3. TEMPORARILY INSTALL NEW BOOTS TO DRIVE
SHAFT
Vinyl Tape
HINT:
S Before installing the 2 boots, wrap vinyl tape around the
spline of the shaft to prevent the boots from damaging.
S Place 2 new clamps to the outboard joint boot and install
them to the drive shaft.
W01724
Beveled Side 4. INSTALL TRIPOD
(a) Place the beveled side of the tripod axial spline toward the
Outboard outboard joint.
Joint
(b) Align the matchmarks placed before installation.
Matchmarks (c) Using a brass bar and a hammer, install the tripod onto the
drive shaft.
NOTICE:
Do not tap the roller.
W03034 (d) Using a snap ring expander, install a new snap ring.
5. ASSEMBLE BOOT TO OUTBOARD JOINT
Grease capacity: 176 - 186 g (6.20 - 6.56 oz.)
Before assembling the boot, pack in grease in the boot kit.
6. ASSEMBLE BOOT AND INBOARD JOINT TULIP
(a) Pack the inboard joint and boot with grease in the boot kit.
Grease capacity: 255 - 265 g (8.99 - 9.34 oz.)
(b) Align the matchmarks placed before installation.
(c) Install the inboard joint tulip to the drive shaft.
(d) Temporarily install the boot to the inboard joint tulip.
7. ASSEMBLE NEW INBOARD JOINT BOOT CLAMPS
TO BOOT
(a) Make sure that the 2 boots are in the shaft groove.
(b) Make sure that the 2 boots are not stretched or contracted
when the drive shaft is at the standard length.
Drive shaft standard length:
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