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                                                                                                        SA-103
                        SUSPENSION AND AXLE     -   REAR DIFFERENTIAL CARRIER
                                                                                                         SA22O-02


                                      REASSEMBLY
                                      1.      ASSEMBLE DIFFERENTIAL CASE
                                      (a)     Apply all of the sliding and rotating surfaces with gear oil.
                                      (b)     Install the side gear thrust washer to the side gear.
                                      (c)     Install the side gear to the RH case.



                             SA1978



                                      (d)     Install the 4 pinion gears and pinion gear thrust washers
                                              to the spider.
                                      (e)     Install the 4 pinion gears with spider to the RH case.




                             FA2049



                                      (f)     Using a dial indicator, measure the side gear backlash
                                              with holding the side gear and spider.
                                              Standard backlash:
                                              0.05 - 0.20 mm (0.0020 - 0.0079 in.)
                                      HINT:
                                       S    Measure at all 4 locations.
                                       S    Measure the backlash at the RH case at the LH case.
                                      If the backlash is not within the specification, install a thrust
                             SA1976   washer of a different thickness.
                                            Thrust washer thickness
                                               Thickness    mm (in.)             Thickness   mm (in.)
                                                    0.9 (0.035)                      1.2 (0.047)
                                                    1.0 (0.039)                      1.3 (0.051)
                                                    1.1 (0.043)                          -




                                      (g)     Install the side gear and side gear thrust washer to the RH
                                              case.
                                      (h)     Install the pinion gears and spider to the RH case.
                                      (i)     Install the side gear and side gear thrust washer to the RH
                                              case.
                                      (j)     Align the matchmarks on the LH and RH cases.
                                      (k)     Torque the 8 bolts uniformly, a little at a time.
                                              Torque: 47 N

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