Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota 4Runner 1996-2003 Approved SIL techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 024runne sr psg repl
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STEERING - POWER STEERING GEAR
SR1EE-01
Press REPLACEMENT
Oil
Seal 1. IF NECESSARY, REPLACE OIL SEAL AND BEARING
SST SST
(a) Using SST, press out the oil seal and bearing from the
control valve housing.
SST 09950-60010 (09951-00260),
09950-70010 (09951-07150)
Bearing
W01751
SST (b) Coat a new oil seal lip with power steering fluid.
Press (c) Using SST, press in the oil seal.
SST SST 09950-60010 (09951-00180, 09951-00330,
09952-06010), 09950-70010 (09951-07150)
NOTICE:
Make sure that the oil seal is installed facing in the correct
direction.
Oil Seal SST
F01211
(d) Coat a new bearing with molybdenum disulfide lithium
Press base grease.
SST
(e) Using SST, press in the bearing.
SST
SST 09950-60010 (09951-00330),
09950-70010 (09951-07150)
Oil
Bearing Seal
W01753
2. INSPECT BUSHING
(a) Check the inside of the bushing of the cylinder end stop-
per for cracks.
If faulty, replace the bushing.
(b) Apply molybdenum disulfide lithium base grease to the in-
side of the bushing.
R11302
3. IF NECESSARY, REPLACE BUSHING
(a) Using a screwdriver, remove the bushing from the cylin-
der end stopper.
NOTICE:
Be careful not to damage the cylinder end stopper.
(b) Coat the inside of a new bushing with molybdenum disul-
fide lithium base grease.
(c) Install the bushing.
Bushing
R16011
2002 4RUNNER (RM887U)
Author : Date : 1409
SR-52
STEERING - POWER STEERING GEAR
4. IF NECESSARY, REPLACE UNION SEATS
(a) Using a screw extractor, remove the 2 union seats from
the control valve housing.
Screw
Extractor
R13475
(b) Using a plastic hammer and sliding handle, lightly tap in
2 new seats.
NOTICE:
Before installing the union seat, remove dust sticking to
the control valve housing.
Sliding Handle
R13660
Press
5. IF NECESSARY, REPLACE OIL SEAL
(a) Using SST, press out the oil seal from the bearing guide
nut.
SST 09950-60010 (09951-00320),
SST 09950-70010 (09951-07100)
Oil Seal
W01749
Press (b) Coat a new oil seal lip with power steering fluid.
(c) Using SST, press in the oil seal.
SST 09950-60010 (09951-00280, 09951-00360,
09952-06010), 09950-70010 (09951-07100)
SST NOTICE:
Make sure that the oil seal is installed facing in the correct
Oil Seal direction.
SST W01750
6. IF NECESSARY, REPLACE TEFLON RING AND O-
RING
(a) Using a screwdriver, remove the teflon ring and O-ring
from the steering rack.
NOTICE:
Be careful not to damage the groove for the ring.
(b) Coat a new O-ring with power steering fluid and install it.
R10955
2002 4RUNNER (RM887U)
Author : Date : 1410
SR-53
STEERING - POWER STEERING GEAR
(c) Expand a new teflon ring with your fingers.
NOTICE:
Be careful not to overexpand the ring.
R06172
(d) Coat the ring with power steering fluid.
(e) Install the ring to the rack, and settle it down with your fin-
gers.
N00401
7. IF NECESSARY, REPLACE TEFLON RINGS
(a) Using a screwdriver, remove the 4 teflon rings from the
control valve assembly.
NOTICE:
Be careful not to damage the grooves for the teflon ring.
(b) Expand 4 new teflon rings with your fingers.
NOTICE:
Be careful not to overexpand the teflon ring.
R09564 (c) Coat the teflon rings with power steering fluid.
(d) Install the teflon rings to the control valve assembly, and
SST settle them down with your fingers.
(e) Carefully slide the tapered end of SST over the teflon
rings until then fits to the control valve assembly.
SST 09631-20081
NOTICE:
Be careful not to damage the teflon rings.
Z06085
2002 4RUNNER (RM887U)
Author : Date : 1411
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