Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota 4Runner 1996-2003 Approved SIL techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 024runne sr psg repl

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                                                                                                           SR-51
                                                 STEERING   -   POWER STEERING GEAR
                                                                                                            SR1EE-01



              Press                               REPLACEMENT
                      Oil
                      Seal                        1.    IF NECESSARY, REPLACE OIL SEAL AND BEARING
              SST                     SST
                                                  (a)   Using SST, press out the oil seal and bearing from the
                                                        control valve housing.
                                                        SST 09950-60010 (09951-00260),
                                                                09950-70010 (09951-07150)
                         Bearing

                                       W01751



             SST                                  (b)  Coat a new oil seal lip with power steering fluid.
Press                                             (c)  Using SST, press in the oil seal.
            SST                                        SST 09950-60010 (09951-00180, 09951-00330,
                                                              09952-06010), 09950-70010 (09951-07150)
                                                  NOTICE:
                                                  Make sure that the oil seal is installed facing in the correct
                                                  direction.
                  Oil Seal      SST
                                        F01211



                                                  (d)   Coat a new bearing with molybdenum disulfide lithium
              Press                                     base grease.
                      SST
                                                  (e)   Using SST, press in the bearing.
              SST
                                                        SST 09950-60010 (09951-00330),
                                                               09950-70010 (09951-07150)


                                      Oil
                      Bearing         Seal
                                       W01753



                                                  2.     INSPECT BUSHING
                                                  (a)    Check the inside of the bushing of the cylinder end stop-
                                                         per for cracks.
                                                  If faulty, replace the bushing.
                                                  (b) Apply molybdenum disulfide lithium base grease to the in-
                                                         side of the bushing.



                                        R11302



                                                  3.   IF NECESSARY, REPLACE BUSHING
                                                  (a)  Using a screwdriver, remove the bushing from the cylin-
                                                       der end stopper.
                                                  NOTICE:
                                                  Be careful not to damage the cylinder end stopper.
                                                  (b) Coat the inside of a new bushing with molybdenum disul-
                                                       fide lithium base grease.
                                                  (c) Install the bushing.
        Bushing
                                        R16011



2002 4RUNNER (RM887U)

                                                                     Author :           Date :              1409
SR-52
                                               STEERING   -   POWER STEERING GEAR

                                                4.    IF NECESSARY, REPLACE UNION SEATS
                                                (a)   Using a screw extractor, remove the 2 union seats from
                                                      the control valve housing.


                              Screw
                              Extractor



                                      R13475



                                                (b)  Using a plastic hammer and sliding handle, lightly tap in
                                                     2 new seats.
                                                NOTICE:
                                                Before installing the union seat, remove dust sticking to
                                                the control valve housing.


                        Sliding Handle
                                      R13660




                           Press
                                                5.    IF NECESSARY, REPLACE OIL SEAL
                                                (a)   Using SST, press out the oil seal from the bearing guide
                                                      nut.
                                                      SST 09950-60010 (09951-00320),
                           SST                               09950-70010 (09951-07100)

                                 Oil Seal


                                      W01749




                            Press               (b)  Coat a new oil seal lip with power steering fluid.
                                                (c)  Using SST, press in the oil seal.
                                                     SST 09950-60010 (09951-00280, 09951-00360,
                                                            09952-06010), 09950-70010 (09951-07100)
                            SST                 NOTICE:
                                                Make sure that the oil seal is installed facing in the correct
 Oil Seal                                       direction.

                 SST                  W01750



                                                6.   IF NECESSARY, REPLACE TEFLON RING AND O-
                                                     RING
                                                (a) Using a screwdriver, remove the teflon ring and O-ring
                                                     from the steering rack.
                                                NOTICE:
                                                Be careful not to damage the groove for the ring.
                                                (b) Coat a new O-ring with power steering fluid and install it.

                                      R10955



2002 4RUNNER (RM887U)

                                                                    Author :           Date :             1410
                                                                                               SR-53
                                 STEERING   -   POWER STEERING GEAR

                                  (c) Expand a new teflon ring with your fingers.
                                  NOTICE:
                                  Be careful not to overexpand the ring.




                        R06172



                                  (d)   Coat the ring with power steering fluid.
                                  (e)   Install the ring to the rack, and settle it down with your fin-
                                        gers.




                        N00401



                                  7.   IF NECESSARY, REPLACE TEFLON RINGS
                                  (a)  Using a screwdriver, remove the 4 teflon rings from the
                                       control valve assembly.
                                  NOTICE:
                                  Be careful not to damage the grooves for the teflon ring.
                                  (b) Expand 4 new teflon rings with your fingers.
                                  NOTICE:
                                  Be careful not to overexpand the teflon ring.
                        R09564    (c) Coat the teflon rings with power steering fluid.

                                  (d)  Install the teflon rings to the control valve assembly, and
     SST                               settle them down with your fingers.
                                  (e) Carefully slide the tapered end of SST over the teflon
                                       rings until then fits to the control valve assembly.
                                       SST 09631-20081
                                  NOTICE:
                                  Be careful not to damage the teflon rings.

                        Z06085




2002 4RUNNER (RM887U)

                                                     Author :              Date :                1411



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