Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota 4Runner 1996-2003 Approved SIL techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 024runne st5vzfe star insp

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ST-6
                             STARTING (5VZ-FE)   -   STARTER
                                                                                                    ST00I-02


                                       INSPECTION
                                       1.     INSPECT ARMATURE COIL FOR OPEN CIRCUIT
             Continuity
                                       Using an ohmmeter, check that there is continuity between the
                                       segments of the commutator.
                                       If there is no continuity between any segment, replace the ar-
  Ohmmeter                             mature.


                              P10584



                                       2.     INSPECT ARMATURE COIL FOR GROUNDED
                                       Using an ohmmeter, check that there is no continuity between
             No Continuity             the commutator and armature coil core.
                                       If there is continuity, replace the armature.
                                       3.     INSPECT COMMUTATOR FOR DIRTY AND BURNT
  Ohmmeter                                    SURFACES
                                       If the surface is dirty or burnt, clean it with sandpaper (No.400)
                                       or on a lathe.
                              P10585



                                       4.     INSPECT COMMUTATOR CIRCLE RUNOUT
                                       (a)    Place the commutator on V-blocks.
                                       (b)    Using a dial indicator, measure the circle runout.
                                              Maximum circle runout: 0.05 mm (0.0020 in.)
                                       If the circle runout is greater than maximum, correct it on a lathe.




                              P10586



                                       5.     INSPECT COMMUTATOR DIAMETER
                                       Using vernier calipers, measure the commutator diameter.
                                              Standard diameter:
                                              1.4 kW type: 30 mm (1.180 in.)
                                              1.8 kW type: 35 mm (1.378 in.)
                                              Minimum diameter:
                                              1.4 kW type: 29 mm (1.140 in.)
                                              1.8 KW type: 34 mm (1.339 in.)
                              P10587   If the diameter is less than minimum, replace the armature.

                                       6.     INSPECT UNDERCUT DEPTH OF SEGMENT
                                       Check that the undercut depth is clean and free of foreign mate-
                                       rial. Smooth out the edge.
                                              Standard undercut depth:
                                              1.4 kW type: 0.6 mm (0.024 in.)
                                              1.8 kW type: 0.7 mm (0.028 in.)
                                              Minimum undercut depth: 0.2 mm (0.008 in.)
                                       If the undercut depth is less than minimum, correct it with a
                              ST0040   hacksaw blade.

2002 4RUNNER (RM887U)

                                                           Author :              Date :               1048
                                                                                                              ST-7
                                       STARTING (5VZ-FE)   -   STARTER

                                                  7.     INSPECT FIELD COIL FOR OPEN CIRCUIT
              Continuity                          Using an ohmmeter, check that there is continuity between the
                                                  lead wire and field coil brush lead.
                                                  If there is no continuity, replace the field frame.
 Ohmmeter




                                         P00300



1.4 kW type                                       8.     (1.4 kW type)
                                                         INSPECT THAT FIELD COIL IS NOT GROUNDED
              No continuity                       Using an ohmmeter, check that there is no continuity between
                                                  the field coil end and field frame.
    Ohmmeter                                      If there is continuity, repair or replace the field frame.




                                         Z17731



1.8 kW type                    Ohmmeter           9.     (1.8 kW type)
                                                         INSPECT SHUNT COIL FOR OPEN CIRCUIT
                                                  Using an ohmmeter, check that there is continuity between ter-
                                                  minal (A) and (B).
                                                         Standard resistance: At 20

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