Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota 4Runner 1996-2003 Approved SIL techinfo.toyota.com ileaf 02toyrm 02toypdf 02rmsour 2002 024runne st5vzfe star repl
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ST-1 1
STARTING (5VZ-FE) - STARTER
ST00J-02
REPLACEMENT
1. REMOVE MAGNETIC SWITCH END COVER
Remove the 3 bolts, lead clamp, end cover, gasket and plunger.
P25592
2. INSPECT CONTACT PLATE FOR WEAR
Using vernier calipers, measure the contact plate for depth of
wear.
Maximum wear: 0.9 mm (0.035 in.)
If the depth of wear is greater than the maximum, replace the
contact plate.
Wear
P25599
3. REMOVE TERMINAL KIT PARTS
SST (a) Using SST, loosen the terminal nuts.
SST 09810-38140
(b) Terminal C:
Remove the terminal nut, wave washer, terminal insulator
(outside), O-ring, terminal bolt, contact plate and terminal
insulator (inside).
(c) Terminal 30:
P25600 Remove the terminal nut, wave washer, terminal insulator
(outside), packing, O-ring, terminal bolt, contact plate,
terminal insulator (inside) and insulation paper.
2002 4RUNNER (RM887U)
Author : Date : 1053
ST-12
STARTING (5VZ-FE) - STARTER
4. REINSTALL TERMINAL KIT PARTS
Long
(a) Terminal 30:
Short
Install these new parts:
(1) Insulation paper
(2) Terminal insulator (inside)
NOTICE:
Be careful to install the terminal insulator in the correct
Indentation direction.
Protrusion P25641 (3) Contact plate
(4) Terminal bolt
(5) O-ring
(6) Packing and terminal insulator (outside):
Install the packing to the terminal insulator, and
install them.
HINT:
Match the protrusion of the insulator with the indentation of the
housing.
(7) Wave washer
(8) Terminal nut
Long (b) Terminal C:
Short Install these new parts:
(1) Terminal insulator (inside)
(2) Contact plate
(3) Terminal bolt
(4) O-ring
(5) Terminal insulator (outside)
(6) Wave washer
Lead Terminal (7) Terminal nut
P25598
NOTICE:
Be careful to install the terminal insulator (inside) in the
correct direction.
(c) Temporarily tighten the terminal nuts.
Wooden Block 5. TIGHTEN TERMINAL NUT
(a) Put a wooden block on the contact plate and press it down
40 mm with a hand press.
Dimensions of wooden block:
20 x 37 x 40 mm (0.79 x 1.46 x 1.57 in.)
37 mm
20 mm Contact Press force: 981 N (100 kgf, 221 lbf)
Plate
P25602
2002 4RUNNER (RM887U)
Author : Date : 1054
ST-13
STARTING (5VZ-FE) - STARTER
NOTICE:
Check the diameter of the hand press ram. Then calculate
the gauge pressure of the press when 981 N (100 kgf, 221
lbf) of force is applied.
Gauge pressure:
100 kgf
2
(kgf/cm2) = Ram diameter (cm)
x 3.14 ()
2
221 lbf
(psi) = Ram diameter (in.) 2
x 3.14 ()
2
(kPa) = (kgf/cm2) x 98.1
(kPa) = (psi) x 6.9
(b) Using SST, tighten the nuts to the specified torque.
SST 09810-38140
SST Torque: 17 N◦ Jabse Service Manual Search 2026 ◦ Jabse Pravopis ◦ onTap.bg ◦ Other service manual resources online : Fixya ◦ eServiceinfo