Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Camry 1994.2002-2007 Approved Toyota Camry 2007 Hybrid 50 bodypane fitstand

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fitstand


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BP-66                                  BODY PANEL REPLACEMENT


FIT STANDARD/ADJUSTMENT METHOD/TORQUE SPECIFICATION
HOOD SUB-ASSEMBLY




                                                               3.5 (0.138)

                               3.7 (0.146)
                                                 5.1 (0.201)


                                                                                                  mm (in.)
                                                                                                        F25764



1. ADJUST HOOD SUB-ASSEMBLY
  HINT:
    D Centering bolts are used to mount the hood hinge and hood lock. The hood and hood lock cannot be
      adjusted with the centering bolts on. Substitute the centering bolts with standard bolts (with washers)
      when making adjustments.
        a. Horizontally and vertically adjust the hood.
           i.   Loosen the 4 hinge bolts of the hood.
           ii. Adjust the clearance between the
               hood and front fender by moving the
               hood.
           iii. Tighten the 4 hinge bolts after the
                adjustment.
                Torque:
                    13 N.m (133 kgf.cm, 10 ft..lbf)                                                    B132829




        b. Adjust the height of the front end of the
           hood using the cushion rubber.
           i.   Adjust the cushion rubber so that the
                height of the hood and fender are
                aligned.

                HINT:
                  Raise or lower the front end of the
                  hood by turning the cushion rubber.

                                                                                                       B132830
                              BODY PANEL REPLACEMENT   BP-67



c. Adjust the hood lock.
   i.   Loosen the 3 bolts.
   ii. Tighten the bolts after the adjustment.
        Torque:
            7.5 N.m (77 kgf.cm, 66 in..lbf)
   iii. Check that the striker can engage with
        the hood lock smoothly.


                                                       B132832
BP-68                                 BODY PANEL REPLACEMENT

FRONT DOOR
                                                                4.8 (0.189)

                                         4.8 (0.189)

                                                                               4.3 (0.169)




                        4.2 (0.165)
                                                                              4.2 (0.165)




                                                  5.0 (0.197)
                                                                                                  mm (in.)
                                                                                                        F25765




    1. ADJUST FRONT DOOR
        HINT:
          D Before adjusting the door position for vehicles equipped with side airbags and curtain shield
            airbags, be sure to disconnect the battery. After adjustment, inspect the SRS warning light, the
            side airbag system, and the curtain shield airbag system for normal operation. Then initialize
            both airbag systems.
          D Use the same procedures for the RH side and LH side.
          D The procedures listed below are for the LH side.
          D Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot
            be adjusted with the centering bolts on. Substitute the centering bolts with standard bolts (with
            washers) when making adjustment.
        a. Using SST, loosen the hinge bolts on the
           vehicle body and adjust the door position.
           SST
                 09812-00010
        b. Tighten the hinge bolts on the vehicle
           body after the adjustment.
           Torque:
               26 N.m (265 kgf.cm, 19 ft..lbf)
        c. Loosen the hinge bolts on the door and
           adjust the door position.
        d. Tighten the hinge bolts on the door after
           the adjustment.
           Torque:
               26 N.m (265 kgf.cm, 19 ft..lbf)




                                                                                                       B136438
                               BODY PANEL REPLACEMENT   BP-69



e. Adjust the striker position by slightly
   loosening the striker mounting screws
   with a "TORX" socket wrench (T40) and
   hitting the striker with a plastic hammer.
f.   Using a "TORX" socket wrench (T40),
     tighten the striker mounting screws after
     the adjustment.
     Torque:
         23 N.m (235 kgf.cm 17 ft..lbf)
                                                        B136440
BP-70                                     BODY PANEL REPLACEMENT

REAR DOOR
                                              4.8 (0.189)

                                                                  4.8 (0.189)


                            4.3 (0.169)




                                                                            4.2 (0.165)
                            4.2 (0.165)

                                                                   4.2 (0.165)



                                                 5.0 (0.197)
                                                                                                  mm (in.)
                                                                                                        B25766




    1. ADJUST REAR DOOR
        HINT:
          D Before adjusting the door position for vehicles equipped with side airbags and curtain shield
            airbags, be sure to disconnect the battery. After adjustment, inspect the SRS warning light, the
            side airbag system, and the curtain shield airbag system for normal operation. Then initialize
            both airbag systems.
          D Use the same procedures for the RH side and LH side.
          D The procedures listed below are for the LH side.
          D Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot
            be adjusted with the centering bolts on. Substitute the centering bolts with standard bolts (with
            washers) when making adjustments.
        a. Loosen the hinge bolts on the vehicle
           body and adjust the door position.
           SST
                 09812-00010
        b. Tighten the hinge bolts on the vehicle
           body after the adjustment.
           Torque:
               26 N.m (265 kgf.cm, 19 ft..lbf)
        c. Loosen the hinge bolts on the door and
           adjust the door position.
        d. Tighten the hinge bolts on the door after
           the adjustment.
           Torque:
               26 N.m (265 kgf.cm, 19 ft..lbf)




                                                                                                       B149005
                               BODY PANEL REPLACEMENT   BP-71



e. Adjust the striker position by slightly
   loosening the striker mounting screws
   with a "TORX" socket wrench (T40) and
   hitting the striker with a plastic hammer.
f.   Using a "TORX" socket wrench (T40),
     tighten the striker mounting screws after
     the adjustment.
     Torque:
         23 N.m (235 kgf.cm, 17 ft..lbf)
                                                        B136489
BP-72                                 BODY PANEL REPLACEMENT

LUGGAGE COMPARTMENT DOOR




                                                                               3.5 (0.138)




                                           3.5 (0.138)


                                                              5.7 (0.224)

                                                                                                mm (in.)
                                                                                                      F25767




    1. ADJUST LUGGAGE COMPARTMENT DOOR
        HINT:
          D Centering bolts are used to mount the door hinge to the door. The door cannot be adjusted with
            the centering bolts on. Substitute the centering bolts with standard bolts (with washers) when
            making adjustments.
        a. Loosen the door side hinge bolts to adjust
           the door horizontally and vertically.
           Torque:
               7.5 N.m (77 kgf.cm, 66 in..lbf)




                                                                                                     B136494




        b. Adjust the striker position by slightly
           loosening the striker mounting screws
           and hitting the striker with a plastic
           hammer.
        c. Tighten the striker mounting screws after
           the adjustment.
           Torque:
               5.5 N.m (56 kgf.cm, 49 in..lbf)


                                                                                                     B136495



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