Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Camry 1994.2002-2007 Approved Toyota Camry 2007 Hybrid 50 bodypane frontdoo
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BP-28 BODY PANEL REPLACEMENT
FRONT DOOR OUTER PANEL (ASSY)
Symbol meaning
: Remove Weld Points
F25757A F25757B
REMOVAL
Positioning Tape
Installation
Position
Hemming Location
Disc Sander
F25757
REMOVAL POINT
1 Before removing the outer panel, mark the installation position with tape.
2 Before removing the outer panel, establish its exact position in relation to the window frame using a reference
marker, etc.
3 After grinding off the hemming location, remove the outer panel.
BODY PANEL REPLACEMENT BP-29
Symbol meaning
: MIG Plug Weld : Spot MIG Weld : Body Sealer
F25758B
INSTALLATION
Positioning Tape
10
(0.39) Do not close the
drain hole.
Cloth Tape
30_
Hemming Tool
mm (in.)
F25758
INSTALLATION POINT
1 Before temporarily installing the new parts, apply body sealer to the reinforcement, side impact protection
beam and backside of the new parts.
HINT:
1) Apply sealer evenly about 10 mm (0.39 in.) from the flange and 3 mm (0.12 in.) in diameter on the outer
panel and apply just enough sealer for the reinforcement and side impact protection beam to make
contact.
2 Bend the flange hem about 30_ with a hammer and dolly. Then, fasten tightly with a hemming tool.
HINT:
1) Perform hemming in three steps, being careful not to warp the panel.
2) If a hemming tool cannot be used, hem with a hammer and dolly.
3 After applying the top coat, apply anti-rust agent to the internal panel portion of the closed section structural
weld points.
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