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IN-20                                                  INTRODUCTION


HANDLING PRECAUTIONS OF PLASTIC BODY PARTS
1.     The repair procedure for plastic body parts must conform with the type of plastic material.
2.     Plastic body parts are identified by the codes in the following table.
3.     When repairing metal body parts adjoining plastic body parts (by brazing, frame cutting, welding, paint-
       ing etc.), consideration must be given to the properties of the plastic.

                                        Heat*
                  Material            resistant                     Resistance to
     Code                                                                                                    Notes
                   name             temperature                  alcohol or gasoline
                                    limit _C (_F)

                                         80           Alcohol is harmless if applied only for
            Acrylonitrile                                                                        Avoid gasoline and organic
     AAS                                              short time in small amounts (e.g., quick
            Acrylic Styrene             (176)                                                    or aromatic solvents.
                                                      wiping to remove grease).

                                         80           Alcohol is harmless if applied only for
            Acrylonitrile                                                                        Avoid gasoline and organic
     ABS                                              short time in small amounts (e.g., quick
            Butadiene Styrene           (176)                                                    or aromatic solvents.
                                                      wiping to remove grease).

                                         80           Alcohol is harmless if applied only for
            Acrylonitrile                                                                        Avoid gasoline and organic
     AES                                              short time in small amounts (e.g., quick
            Ethylene Styrene            (176)                                                    or aromatic solvents.
                                                      wiping to remove grease).

            Acrylonitrile                80           Alcohol is harmless if applied only for
                                                                                                 Avoid gasoline and organic
     ASA    Styrene                                   short time in small amounts (e.g., quick
                                        (176)                                                    or aromatic solvents.
            Acrylate                                  wiping to remove grease).

                                         100          Alcohol is harmless.                       Most solvents are harmless
            Ethylene
 EPDM                                                 Gasoline is harmless if applied only for   but avoid dipping in gasoline,
            Propylene                   (212)         short time in small amounts.               solvents, etc.

            Polyamide                    80
     PA                                               Alcohol and gasoline are harmless.         Avoid battery acid.
            (Nylon)                     (176)

            Polybutylene                 160
     PBT                                              Alcohol and gasoline are harmless.         Most solvents are harmless.
            Terephthalate               (320)

                                         120                                                     Avoid gasoline, brake fluid,
     PC     Polycarbonate                             Alcohol is harmless.                       wax, wax removers and
                                        (248)                                                    organic solvents. Avoid alkali.

            Polyoxymethylene             100
     POM                                              Alcohol and gasoline are harmless.         Most solvents are harmless.
            (Polyacetal)                (212)

                                         80
     PP     Polypropylene                             Alcohol and gasoline are harmless.         Most solvents are harmless.
                                        (176)

                                         80                                                      Avoid dipping or immersing
            Polymethyl                                Alcohol is harmless if applied only for
 PMMA                                                                                            in alcohol, gasoline,
            Methacrylate                (176)         short time in small amounts.
                                                                                                 solvents, etc.

                                                      Alcohol and gasoline are harmless if
                                         80                                                      Avoid dipping or immersing
            Polyvinylchloride                         applied only for short time in small
     PVC                                                                                         in alcohol, gasoline,
            (Vinyl)                     (176)         amounts (e.g., quick wiping to remove
                                                                                                 solvents, etc.
                                                      grease).

                                         80           Alcohol is harmless.                       Most solvents are harmless
            Thermoplastic
     TPO                                              Gasoline is harmless if applied only for   but avoid dipping in gasoline,
            Olefine                     (176)         short time in small amounts.               solvents, etc.

            TOYOTA                       80
  TSOP      Super                                     Alcohol and gasoline are harmless.         Most solvents are harmless.
            Olefine Polymer             (176)

*Temperatures higher than those listed here may result in material deformation during repair.
                                                  INTRODUCTION                                                          IN-21




                                                                                          Door Window Frame Moulding (PP)
Emblem (AES)

             Front Fender To Cowl Side Seal (PP / EPDM)

                               Cowl Top Ventilator Louver (PP / TSOP)

                                           Wiper Blade (PBT)




                                                                        Roof Drip Side Finish Moulding (TPE)




                                            Outer Rear View Mirror (AAS / PA / AES)

                                                                  Front Door Outside Handle (PC)
                                       Foglight (ASA / PBT)                             Rear Door Outside Handle (PC)
                              Headlight (PC/PP)
              Radiator Grille (ABS)
       Front Bumper Extension Mounting Bracket (TSOP)

Front Bumper Cover (TSOP)




                                                                                                                        F30280
IN-22                                            INTRODUCTION

97




            Door Belt Moulding (POM / PVC)

                          Door Window Frame Moulding (ASA)
                                                                                      Luggage Compartment Opening
                                                             Emblem (ABS)             Door Outside Garnish (TSOP)

                                                                               License Plate Light (PC)

                                                                                            Emblem (TSOP)




        Rocker Panel Moulding (TSOP)




                                                                 Rear Light (ASA / PMMA)

                                                      Rear Combination Light (ASA / PMMA)


                                                                                      Rear Bumper (TSOP)




                                                                                                                F30281



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