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IN-12 INTRODUCTION
PROPER AND EFFICIENT WORK
PROCEDURES
Body Measument Diagrams 1. REMOVAL
(a) PRE-REMOVAL MEASURING
(1) Before removal or cutting operations, take measure-
ments in accordance with the dimensions diagram. Al-
ways use a puller to straighten a damaged body or
frame.
F33020
Cutting Okay (b) CUTTING AREA
(1) Always cut in a straight line and avoid cutting rein-
forced areas.
Corners
Reinforcement
F33021
(c) PRECAUTIONS FOR DRILLING OR CUTTING
(1) Check behind any area to be drilled or cut to ensure
that there are no hoses, wires, etc., that may be dam-
aged.
HINT: See "Handling Precautions on Related Compo-
nents" on page IN-17.
WRONG F33022
(d) REMOVAL OF ADJACENT COMPONENTS
(1) When removing adjacent components, apply protec-
tive tape to the surrounding body and your tools to pre-
vent damage.
HINT: See "Handling Precautions on Related Compo-
nents" on page IN-17.
F33007
INTRODUCTION IN-13
2. PREPARATION FOR INSTALLATION
(a) SPOT WELD POINTS
(1) When welding panels with a combined thickness of
Less than over 3 mm (0.12 in.), use a MIG (Metal Inert Gas)
3 mm
welder for plug welding.
HINT: Spot welding does not provide sufficient dura-
bility for panels with a combined thickness of over 3
mm (0.12 in.)
F10011A
(b) APPLICATION OF WELD-THROUGH PRIMER
(SPOT SEALER)
(1) Remove the paint from the portion of the new parts
and body to be welded, and apply weld-through prim-
er.
F33008
(c) MAKING HOLES FOR PLUG WELDING
(1) For areas where a spot welder cannot be used, use a
puncher or drill to make holes for plug welding.
REFERENCE: mm (in.)
Thickness of welded portion Size of plug hole
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