Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Celica 1988-1989.1993-1994.2000 Approved Toyota Celica 1994 axle shafts 2.2L
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AXLE SHAFTS - 2.2L
1994 Toyota Celica
1994 DRIVE AXLES
Toyota FWD Axle Shafts
Celica 2.2L 4 Cyl
DESCRIPTION
Axle shafts transfer power from transaxle to the front
wheels. Axle shaft consists of axle shaft and flexible Constant
Velocity (CV) joint at each end. Inner CV joint is bolted or splined
to transaxle. Outer CV joint is splined to the front hub assembly.
Inner and outer CV joints are enclosed by a CV joint boot.
Boot maintains lubrication in CV joint and prevents contamination of
CV lubricant. Boots must be replaced if cracked, torn or damaged.
Inner CV joint can be repaired without replacing assembly as outer CV
joint must be replaced as an assembly.
TROUBLE SHOOTING
NOTE: See TROUBLE SHOOTING - BASIC PROCEDURES article
in GENERAL INFORMATION.
REMOVAL, DISASSEMBLY, REASSEMBLY & INSTALLATION
AXLE SHAFTS
Removal (2.2L 5S-FE)
1) Raise and support vehicle. Remove front wheels. Remove
cotter pin and lock nut cap from end of axle shaft. See Fig. 1. Apply
brakes and remove axle shaft nut. Release brakes.
2) Drain transaxle oil. Remove cotter pin and nut from tie
rod end. Disconnect tie rod end from steering knuckle. Disconnect
stabilizer bar link from lower control arm. Remove lower control arm-
to-ball joint bolts/nuts. Disconnect lower control arm from ball
joint.
3) Using soft-faced hammer, tap axle shaft from front hub
assembly. Pull steering knuckle outward and separate axle shaft from
hub assembly. To remove left axle shaft, pry between transaxle case
and axle shaft until axle shaft disengages from transaxle. See
Fig. 2. Remove snap ring from end of left axle shaft.
4) To remove right axle shaft, remove bearing bracket bolts.
See Fig. 2. Remove right axle shaft assembly.
Fig. 1: Identifying Axle Shaft Components (2.2L 5S-FE)
Courtesy of Toyota Motor Sales, U.S.A., Inc.
Fig. 2: Removing Axle Shafts (2.2L 5S-FE)
Courtesy of Toyota Motor Sales, U.S.A., Inc.
Inspection
Ensure no play exists in inboard and outboard joints. Inboard
joint must slide smoothly inward and outward and be free from
excessive play in radial direction. Check for torn or damaged boots.
Disassembly
1) Remove boot clamps and slide boots away from joints. Paint
reference marks inboard joint tulip, tripod joint and axle shaft or
center axle shaft for reassembly reference. See Fig. 1. Remove inboard
joint tulip from axle shaft.
NOTE: Manufacturer does not recommend overhaul of outboard joint
assembly.
2) Remove outer snap ring that retains tripod joint on axle
shaft. Expand inner snap ring and slide snap ring down axle shaft,
away from tripod joint. See Fig. 1.
3) Paint reference marks on tripod joint and axle shaft.
Using hammer and brass drift, tap tripod joint from axle shaft. DO NOT
tap on roller of tripod joint during removal. On right axle shaft,
remove clamp and damper from axle shaft. See Fig. 1. On all axle
shafts, remove boots from axle shaft.
4) Using press, press dust covers from inboard joint tulip
and end of center axle shaft. Center axle shaft contains a dust cover
on outer end of shaft and a dust cover on inner end of center axle
shaft, next to the bearing. If disassembling bearing from center axle
shaft, remove snap ring that retains bearing in the bearing bracket.
Using press, press bearing bracket from center axle shaft.
5) Press inside dust cover from center axle shaft. Remove
snap ring from center axle shaft that retains bearing on center axle
shaft. Press bearing from center axle shaft. Remove remaining snap
ring from center axle shaft.
Reassembly
1) If installing bearing on center axle shaft, use press to
install NEW bearing into bearing bracket. Install NEW snap ring that
retains bearing in the bearing bracket.
2) Using press, press bearing with bearing bracket on center
axle shaft. Install NEW snap ring that retains bearing on center axle
shaft. Using press, press NEW inner dust cover on center axle shaft
until clearance between bearing and dust cover is .039" (1.00 mm). See
Fig. 4
3) Using press, press NEW dust cover on outer end of center
axle shaft until distance from end of center axle shaft to dust cover
is 3.39-3.43" (86.0-87.0 mm). See Fig. 4.
4) Using press, press NEW dust cover on inboard joint tulip.
Wrap splines on axle shaft with tape to prevent damage to boots during
installation. Install NEW boots and NEW boot clamps on axle shaft.
5) On right axle shaft, install damper and clamp on axle
shaft. On all axle shafts, install NEW inner snap ring for tripod
joint on axle shaft. Install tripod joint on axle shaft with beveled
side toward outboard joint. See Fig. 3. Ensure reference mark on
tripod joint and axle shaft are aligned.
6) Using hammer and brass drift, tap tripod joint on axle
shaft. Tap on center of tripod joint. DO NOT tap on rollers on tripod
joint. Install NEW outer snap ring that retains tripod joint on axle
shaft.
7) Apply 4.2-4.6 ounces of Black colored grease supplied with
overhaul kit on outboard joint and boot. Pack 6.3-6.7 ounces (A/T
models) or 8.2-8.5 ounces (M/T models) of Yellow colored grease
supplied with overhaul kit in the inboard joint tulip.
8) Install install inboard joint tulip on axle shaft so
reference marks are aligned. Install boots on inboard joint tulip and
outboard joint. Ensure boots are seated in grooves on axle shaft.
9) Adjust axle shaft to standard axle shaft length. See AXLE
SHAFT LENGTH SPECIFICATIONS table. See Fig. 5. Install and tighten
boot clamps. Install NEW snap ring on end of left axle shaft.
10) On right axle shaft, position damper on axle shaft so
damper installation distance on axle shaft is 7.68-8.07" (195.0-205.0
mm). See Fig. 3. Tighten clamp for damper.
Fig. 3: Installing Dust Covers
Courtesy of Toyota Motor Sales, U.S.A., Inc.
Fig. 4: Measuring Damper Installation Distance
Courtesy of Toyota Motor Sales, U.S.A., Inc.
Installation
1) Before installing axle shafts, install NEW snap ring on
end of left axle shaft. Coat axle shaft seals in transaxle with
grease. Coat axle shaft splines and sliding surfaces with gear oil
(M/T models) or Dexron-II (A/T models). Position snap ring on end of
left axle shaft with opening facing downward.
2) Install left axle shaft by lightly tapping axle shaft into
transaxle. Ensure left axle shaft will move inward and outward
approximately .079-.120" (2.00-3.00 mm) and cannot be pulled from
transaxle.
3) When installing right axle shaft, tighten bearing bracket
bolts to specification. See TORQUE SPECIFICATIONS.
4) To install remaining components, reverse removal
procedure. Tighten bolts/nuts to specification. See TORQUE
SPECIFICATIONS. Fill transaxle with Dexron-II (A/T models) or 75W-90
gear oil with API GL-3 or 4 rating (M/T models).
Fig. 5: Measuring Axle Shaft Length (2.2L 5S-FE)
Courtesy of Toyota Motor Sales, U.S.A., Inc.
AXLE SHAFT LENGTH SPECIFICATIONS TABLE
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