Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Celica 1988-1989.1993-1994.2000 Approved Toyota Celica 1994 transission removal and installation mt

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                     TRANSMISSION REMOVAL & INSTALLATION - M/T

                                      1994 Toyota Celica




         1994 MANUAL TRANSMISSION REMOVAL & INSTALLATION
         Toyota

         Celica

    REMOVAL & INSTALLATION

    REMOVAL
WARNING: To prevent air bag deployment, disconnect negative battery
         cable and wait at least 90 seconds before working on vehicle.

         1) Disconnect negative battery cable. On 2.2L (5S-FE) models,
remove battery and cruise control actuator. Remove air cleaner case
with air intake hose. Remove clutch release cylinder with hose
attached and secure aside.
         2) Remove starter. Disconnect necessary ground straps,
electrical connections and control cables from transaxle. Remove upper
transaxle mounting bolts from cylinder block.
         3) Raise and support vehicle. Remove front wheels. Remove
lower engine covers. Drain transaxle fluid. Remove axle shafts from
transaxle. See the AXLE SHAFTS - 1.8L, or the
AXLE SHAFTS - 2.2L article in DRIVE AXLES.
         4) Remove front exhaust pipe, located below oil pan. Remove
front exhaust pipe support bracket. On 2.2L (5S-FE), remove stiffener
plate, located between cylinder block and transaxle, at rear of oil
pan.
         5) Support engine with hoist. Using transmission jack,
slightly raise transaxle to remove weight from engine mounts.
         6) Remove front (exhaust manifold side) engine mount-to-
crossmember bolts/nuts. Remove rear (intake manifold side) engine
mount-to-crossmember bolts/nuts.
         7) Remove front (exhaust manifold side) engine mount and rear
(intake manifold side) engine mount brackets from cylinder block.
Remove bolts and crossmember, located below engine and transaxle.
Remove transaxle mount bolts.
         8) Remove remaining transaxle mounting bolts. Slightly lower
engine and remove transaxle. Place a reference mark on clutch cover
and flywheel for reassembly reference.
         9) Alternately loosen clutch cover bolts until spring tension
is released. Remove clutch cover and clutch disc. Remove clutch
release fork, clutch release bearing and pivot stud from transaxle (if
necessary). See Fig. 1.

    INSPECTION
         1) Check wear on facings of clutch disc by measuring depth of
each rivet head. Minimum depth at any rivet is .012" (.30 mm). Check
clutch disc runout. Maximum runout at facing on clutch disc is .031"
(.80 mm). Replace clutch disc if not within specification.
         2) Using dial indicator, check flywheel runout. Replace
flywheel if flywheel runout is greater than .004" (.10 mm).
         3) Using caliper, measure depth and wear on diaphragm spring
on clutch cover. See Fig. 2. Maximum depth is .024" (.60 mm) and
maximum width is .197" (5.00 mm). Replace clutch cover if necessary.
         4) Ensure clutch release bearing rotates smoothly. Replace
clutch release bearing if necessary.

    INSTALLATION
          1) If installing flywheel, apply thread sealant on threads of
flywheel bolts before installing. Install and alternately tighten
flywheel bolts in a crisscross pattern to specification. Refer to the
TORQUE SPECIFICATIONS table.
          2) Install clutch disc in clutch cover. Align reference marks
on clutch cover and flywheel. Install clutch disc and clutch cover on
flywheel.
          3) Using clutch aligner, center clutch disc on flywheel.
Install and alternately tighten clutch cover bolts in a crisscross
pattern to specification. See TORQUE SPECIFICATIONS.
          4) Apply molybdenum disulfide grease to clutch release fork-
to-pivot stud contact surfaces, hub on clutch release bearing and
clutch disc splines. Install clutch release fork and clutch release
bearing on transaxle (if removed).
          5) To install remaining components, reverse removal
procedure. Tighten retaining bolt/nuts to specification. Refer to the
TORQUE SPECIFICATIONS table. Fill transaxle with 75W-90 gear oil with
API GL-4 or GL-5 rating.

WARNING: To prevent air bag deployment, disconnect negative battery
         cable and wait at least 90 seconds before working on vehicle.




Fig. 1: Exploded View Of Typical Clutch Assembly
Courtesy of Toyota Motor Sales, U.S.A., Inc.




Fig. 2: Checking Diaphragm Spring Depth & Width
Courtesy of Toyota Motor Sales, U.S.A., Inc.
        TORQUE SPECIFICATIONS

        CELICA
TORQUE SPECIFICATIONS (CELICA)
 

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