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TRANSMISSION REMOVAL & INSTALLATION - A/T
1994 Toyota Celica
1994 TRANSMISSION SERVICING
Toyota Automatic Transmission Removal & Installation
Celica
AUTOMATIC
WARNING: On models equipped with a Supplemental Restraint System
(SRS), SRS must be disabled before repairs are started. Turn
ignition switch to LOCK position and disconnect negative
battery cable and wait at least 90 seconds. Back-up power
supply maintains SRS activation voltage for about 90 seconds
after battery is disconnected. See AIR BAG RESTRAINT SYSTEM
under ACCESSORIES & EQUIPMENT.
Removal (Celica A140E)
1) Disconnect negative battery cable and remove battery. Wait
at least 90 seconds before starting work to prevent air bag
deployment. Disconnect throttle cable. Remove cruise control actuator
(if equipped). Disconnect airflow meter connector and remove air
cleaner assembly. Remove ground strap.
2) Remove engine upper left mounting bolt. Remove starter.
Disconnect vehicle speed sensor, park/neutral position switch and both
solenoid connectors. Remove 3 transaxle mounting bolts. Disconnect
transaxle fluid cooling hoses. Install engine support and raise
vehicle. Remove engine undercovers and drain transaxle fluid.
3) Remove front wheels. Remove drive axle lock nut.
Disconnect stabilizer bar links from lower arms. Disconnect tie rod
ends and ball joints from steering knuckle. Remove left side drive
shaft. Remove 2 center bearing bracket bolts and remove right side
drive shaft and center bearing case.
4) Support transaxle with jack. Disconnect shift control
cable. Remove rear engine mounting bolt. Remove front exhaust pipe.
Disconnect intermediate steering shaft at rack. Disconnect power
steering lines at rack. Remove 2 shift cable mounting bolts.
Disconnect air conditioner line bracket.
5) Remove 3 grommets from subframe crossmember and lower
center member. Remove 13 bolts and 2 nuts and remove lower center
member and subframe crossmember with steering rack attached. Remove
No. 1 manifold support and transaxle support plate. Remove 6 torque
converter bolts. Remove 3 transaxle bolts and using jack, remove
transaxle.
Installation
1) Check torque converter fluid level. Measure distance from
torque converter drive lug to engine mating surface of transaxle.
Distance should be at least .90" (22.8 mm). See Fig. 1.
2) Reverse removal procedure to complete installation of
transaxle. Tighten bolts and nuts to specification. Subframe
crossmember and lower center member bolts and nuts have different
tightening specifications. See Fig. 2. See TORQUE SPECIFICATIONS.
3) Fill transaxle to proper capacity. Check and adjust
throttle cable and control cable.
Fig. 1: Measuring Torque Converter Depth (Typical)
Courtesy of Toyota Motor Sales, U.S.A., Inc.
Fig. 2: Locating Suspension Members Mounting Bolts & Nuts (Celica
- A140E Shown; Celica - A246E Is Similar)
Courtesy of Toyota Motor Sales, U.S.A., Inc.
Removal (Celica A246E)
1) Disconnect negative battery cable. Wait at least 90
seconds before starting work to prevent air bag deployment. Remove
dipstick. Disconnect throttle cable. Remove air cleaner assembly.
Remove battery. Remove left engine upper mounting bolt. Disconnect
throttle cable mounting bolt. Disconnect ground strap. Disconnect
harness clamp mounting bolt from transaxle.
2) Remove starter upper mounting bolt and 2 transaxle
mounting bolts. Remove filler tube. Disconnect transaxle fluid cooler
hoses. Disconnect intermediate steering shaft at rack. Disconnect
power steering lines at steering rack.
3) Install engine support and raise vehicle. Remove engine
undercovers and drain transaxle fluid. Remove drive axle lock nut.
Disconnect stabilizer bar links from lower arms. Disconnect tie rod
ends and ball joints from steering knuckle. Remove drive axles.
Support transaxle using a jack. Remove engine rear mounting bolt.
Remove front exhaust pipe supports from suspension crossmembers.
Remove front exhaust pipe.
4) Disconnect air conditioning pipe from crossmember.
Disconnect power steering lines bracket. Remove lower suspension
crossmember. Remove starter. Disconnect vehicle speed sensor connector
and shift control cable. Disconnect solenoid and park/neutral position
switch connectors.
5) Remove torque converter cover and remove 6 torque
converter-to-drive plate bolts. Remove 2 lower left engine mounting
bolts. Remove 5 transaxle-to-engine mounting bolts. Using jack, remove
transaxle.
Installation
1) Check torque converter fluid level. Measure distance from
torque converter drive lug to engine mating surface of transaxle.
Distance should be at least .90" (22.8 mm). See Fig. 1.
2) Reverse removal procedure to complete installation of
transaxle. Tighten bolts and nuts to specification. Subframe
crossmember bolts and nuts have different tightening specifications.
See Fig. 2. See TORQUE SPECIFICATIONS.
3) Fill transaxle to proper capacity. Check and adjust
throttle cable and control cable.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE
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