Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Celica 1988-1989.1993-1994.2000 Approved Toyota Celica 1993 STEERIN6

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STEERIN6


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               * STEERING UNIFORM INSPECTION GUIDELINES *

                                 1993 Toyota Celica




    GENERAL INFORMATION
    Steering, Suspension, Wheel Alignment, Wheels and Tires
    Motorist Assurance Program
    Standards For Automotive Repair

    All Makes and Models

INTRODUCTION TO MOTORIST ASSURANCE PROGRAM (MAP)

CONTENTS
    Motorist Assurance Program (MAP)

    OVERVIEW
    OVERVIEW OF SERVICE REQUIREMENTS & SUGGESTIONS

    Steering and Suspension

    AIR RIDE SUSPENSION
    AIR RIDE SUSPENSION - AIR SHOCKS AND AIR STRUTS
    AIR RIDE SUSPENSION - AIR SPRING VALVES
    AIR RIDE SUSPENSION - AIR SPRINGS
    AIR RIDE SUSPENSION - COMPRESSORS
    AIR RIDE SUSPENSION - HEIGHT SENSORS
    AIR RIDE SUSPENSION - MODULES
    AIR RIDE SUSPENSION - RELAYS (COMPRESSOR)
    AIR RIDE SUSPENSION - SWITCHES (ON/OFF)
    AIR RIDE SUSPENSION - TORSION SPRINGS (COUNTER BALANCING)
    AIR RIDE SUSPENSION - TUBING
    AIR RIDE SUSPENSION - WARNING LAMPS
    AIR RIDE SUSPENSION - WIRING HARNESSES
    BALL JOINTS
    BUSHINGS
    CENTER LINKS
    CONTROL ARM SHAFTS
    CONTROL ARMS
    DRAG LINKS
    ELECTRONIC RIDE CONTROL SHOCKS AND STRUTS
    IDLER ARMS
    KING PINS
    PITMAN ARMS
    POWER STEERING HOSES
    POWER STEERING (HYDRAULIC) PUMPS
    RADIUS ARMS
    RELAY RODS
    SHOCK ABSORBERS, STRUT CARTRIDGES AND STRUT ASSEMBLIES
    SPINDLES
    SPRINGS - COIL, LEAF AND TORSION BAR
    STEEL POWER STEERING LINES
    STEERING ARMS
    STEERING DAMPERS
    STEERING GEARS (EXCEPT RACK AND PINION)
    STEERING GEARS - RACK AND PINION
    STEERING KNUCKLES
    STRIKE OUT BUMPERS
    STRUT RODS
    STRUT UPPER BEARING PLATE ASSEMBLIES
    SWAY BAR LINKS
    SWAY BARS
         TIE ROD ENDS (INNER AND OUTER)
         TRACK BARS
         TRAILING ARMS
         WHEEL BEARINGS, RACES AND SEALS

         Wheel Alignment

         WHEEL ALIGNMENT

         Wheels and Tires

         TIRES
         VALVE STEMS
         WHEEL ATTACHMENT HARDWARE
         WHEELS (RIMS)

    MOTORIST ASSURANCE PROGRAM (MAP)

    OVERVIEW
         The Motorist Assurance Program is the consumer outreach
effort of the Automotive Maintenance and Repair Association, Inc.
(AMRA). Participation in the Motorist Assurance Program is drawn from
retailers, suppliers, independent repair facilities, vehicle
manufacturers and industry associations.
         Our organization's mission is to strengthen the relationship
between the consumer and the auto repair industry. We produce
materials that give motorists the information and encouragement to
take greater responsibility for their vehicles-through proper,
manufacturer-recommended, maintenance. We encourage participating
service and repair shops (including franchisees and dealers) to adopt
1) a Pledge of Assurance to their Customers and 2) the Motorist
Assurance Program Standards of Service. All participating service
providers have agreed to subscribe to this Pledge and to adhere to the
promulgated Standards of Service demonstrating to their customers that
they are serious about customer satisfaction.
         These Standards of Service require that an inspection of the
vehicle's (problem) system be made and the results communicated to the
customer according to industry standards. Given that the industry did
not have such standards, the Motorist Assurance Program successfully
promulgated industry inspection communication standards in 1994-95 for
the following systems: Exhaust, Brakes, ABS, Steering and Suspension,
Engine Maintenance and Performance, HVAC, and Electrical Systems.
Further, revisions to all of these inspection communication standards
are continually re-published. In addition to these, standards for
Drive Train and Transmissions have recently been promulgated.
Participating shops utilize these Uniform Inspection & Communication
Standards as part of the inspection process and for communicating
their findings to their customers.
         The Motorist Assurance Program continues to work
cooperatively and proactively with government agencies and consumer
groups toward solutions that both benefit the customer and are
mutually acceptable to both regulators and industry. We maintain the
belief that industry must retain control over how we conduct our
business, and we must be viewed as part of the solution and not part
of the problem. Meetings with state and other government officials
(and their representatives), concerned with auto repair and/or
consumer protection, are conducted. Feedback from these sessions is
brought back to the association, and the program adjusted as needed.
         To assure auto repair customers recourse if they were not
satisfied with a repair transaction, the Motorist Assurance Program
offers mediation and arbitration through MAP/BBB-CARE and other non-
profit organizations. MAP conducted pilot programs in twelve states
before announcing the program nationally in October, 1998. During the
pilots, participating repair shops demonstrated their adherence to the
Pledge and Standards and agreed to follow the UICS in communicating
the results of their inspection to their customers. To put some
"teeth" in the program, an accreditation requirement for shops was
initiated. The requirements are stringent, and a self-policing method
has been incorporated which includes the "mystery shopping" of
outlets.
         We welcome you to join us as we continue our outreach... with
your support, both the automotive repair industry and your customers
will reap the benefits. Please visit MAP at our Internet site www.
motorist.org or contact us at:

                  1444 I Street, NW Suite 700
                      Washington, DC 20005
            Phone (202) 712-9042 Fax (202) 216-9646
                          January 1999

    MAP UNIFORM INSPECTION GENERAL GUIDELINES

    OVERVIEW OF SERVICE REQUIREMENTS & SUGGESTIONS
         It is MAP policy that all exhaust, brake, steering,
suspension, wheel alignment, drive-line, engine performance and
maintenance, and heating, ventilation and air conditioning, and
electrical services be offered and performed under the standards and
procedures specified in these sections.
         Before any service is performed on a vehicle, an inspection
of the appropriate system must be performed. The results of this
inspection must be explained to the customer and documented on an
inspection form. The condition of the vehicle and its components will
indicate what services/part replacements may be "Required" or
"Suggested". In addition, suggestions may be made to satisfy the
requests expressed by the customer.
         When a component is suggested or required to be repaired or
replaced, the decision to repair or replace must be made in the
customer's best interest, and at his or her choice given the options
available.
         This section lists the various parts and conditions that
indicate a required or suggested service or part replacement.
Although this list is extensive, it is not fully inclusive. In
addition to this list, a technician may make a suggestion. However,
any suggestions must be based on substantial and informed experience,
or the vehicle manufacturer's recommended service interval and must be
documented.
         Some conditions indicate that service or part replacement is
required because the part in question is no longer providing the
function for which it is intended, does not meet a vehicle
manufacturer's design specification or is missing.

        Example:
        An exhaust pipe has corroded severely and has a hole in it
        through which exhaust gases are leaking. Replacement of the
        exhaust pipe in this case is required due to functional
        failure.

        Example:
        A brake rotor has been worn to the point where it measures
        less than the vehicle manufacturer's discard specifications.
        Replacement of the rotor is required because it does not meet
        design specifications.
         Some conditions indicate that a service or part replacement
is suggested because the part is close to the end of its useful life
or addresses a customer's need, convenience or request. If a
customer's vehicle has one of these conditions, the procedure may be
only to suggest service.

        Example:
        An exhaust pipe is rusted, corroded or weak, but no leaks are
        present. In this case, the exhaust pipe has not failed.
        However, there is evidence that the pipe may need replacement
        in the near future. Replacement of the pipe may be suggested
        for the customer's convenience in avoiding a future problem.

        Example:
        The customer desires improved ride and/or handling, but the
        vehicle's shocks or struts have not failed. In this case,
        replacement may be suggested to satisfy the customer's
        wishes. In this case, replacement of the shocks or struts may
        not be sold as a requirement.

         A customer, of course, has the choice of whether or not a
shop will service his or her vehicle. He or she may decide not to
follow some of your suggestions. When a repair is required, a MAP shop
must refuse partial service on that system if, in the judgment of the
service provider, proceeding with the work could create or continue an
unsafe condition. When a procedure states that required or suggested
repair or replacement is recommended, the customer must be informed of
the generally acceptable repair/replacement options whether or not
performed by the shop.
         When presenting suggested repairs to the customer, you must
present the facts, allowing the customer to draw their own conclusions
and make an informed decision about how to proceed.
         The following reasons may be used for required and suggested
services. These codes are shown in the "Code" column of the MAP
Uniform Inspection & Communications Standards that follow:

         Reasons to Require Repair or Replacement

        A - Part no longer performs intended purpose
        B - Part does not meet a design specification (regardless of
            performance)
        C - Part is missing

NOTE:   When a repair is required, the shop must refuse partial
        service to the system in question, if the repair creates
        or continues an unsafe condition.

         Reasons to Suggest Repair or Replacement

        1 - Part is close to the end of its useful life (just above
            discard specifications, or weak; failure likely to occur
            soon, etc.)
        2 - To address a customer need, convenience, or request (to
            stiffen ride, enhance performance, eliminate noise,
            etc.)
        3 - To comply with maintenance recommended by the vehicle's
            Original Equipment Manufacturer (OEM)
        4 - Technician's recommendation based on substantial and
            informed experience

NOTE:   Suggested services are always optional. When presenting
        suggested repairs to the customer, you must present
                 the facts, allowing the customer to draw their own
                 conclusions and make an informed decision about how to
                 proceed.

        STEERING AND SUSPENSION

        SERVICE PROCEDURES REQUIRED AND SUGGESTED FOR PROPER VEHICLE
                 OPERATION

         Steering and suspension are complex systems made up of a
variety of interdependent components. For proper vehicle handling,
ride, and tire wear, a thorough inspection is required whenever
suspension work is being performed.
         Conditions listed assume that the problem has been isolated
to the specific component by proper testing procedures.

NOTE:        When replacing steering and/or suspension components which
             may affect an alignment angle, you are required to check
             and adjust alignment as needed. Refer to the OEM
             specifications.

CAUTION: DO NOT use ride height altering or load compensating
        components, such as variable rate springs and coil over
        shocks, on vehicles with height or load sensing
        proportioning valve-equipped braking systems, unless
        these components are original equipment.

        AIR RIDE SUSPENSION
NOTE:            Depending on the air suspension design, there are some
                 aftermarket products available to eliminate the air ride
                 suspension on certain vehicles. If the system has been
                 eliminated with one of these products, then no service is
                 suggested or required.

        AIR RIDE SUSPENSION - AIR SHOCKS AND AIR STRUTS
NOTE:            This section covers the air spring portion of the
                 air shock or strut. For damping portion of shock
                 or strut conditions and procedures, refer to the
                 SHOCK ABSORBERS, STRUT CARTRIDGES AND STRUT ASSEMBLIES
                 section.

AIR RIDE SUSPENSION - AIR SHOCK AND AIR STRUT INSPECTION
 



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