Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Celica 1988-1989.1993-1994.2000 Approved Toyota Celica 2000 Toyota Celica 2000 Service Manual Braking ARTICLE_BRAKES_PAD_FRONT_SERVICE

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Page 1 of 3
Front




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REPLACEMENT

  1.    REMOVE FRONT WHEEL
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  2.   INSPECT PAD LINING THICKNESS Check the pad thickness through the caliper inspection hole and replace the pads if
       they are not within the specification. Minimum thickness: 1.0 mm (0.039 inch)




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  3.   LIFT UP CALIPER

          a.Hold the sliding pin and remove the bottom side installation bolt. HINT: Do not disconnect the flexible hose from the
            brake caliper.
         b. Lift up the caliper and suspend it securely.

  4.   REMOVE 2 PADS WITH 4 ANTI-SQUEAL SHIMS AND PAD WEAR INDICATOR PLATES
  5.   REMOVE 2 PAD SUPPORT PLATE NOTICE: The support plates can be used again provided that they have sufficient
       rebound, no deformation, cracks or wear, and have had all rust, dirt and foreign particles cleaned off.
  6.   CHECK DISC THICKNESS AND RUNOUT
  7.   INSTALL PAD SUPPORT PLATES Install the 2 pad support plates. NOTICE: Do not assemble the upper and lower pad
       support plates in reverse.
  8.   INSTALL NEW PADS NOTICE: When replacing worn pads, the anti-squeal shims and wear indicator plates must be
       replaced together with the pads.




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  a.   2ZZ-GE engine: Install a pad wear indicator plate on the each pad.
  b.   2ZZ-GE engine: Apply disc brake grease to both sides of each inner anti-squeal shim.
  c.   1ZZ-FE engine: Apply disc brake grease to both sides of the inner anti-squeal shim position outside.
  d.   Install the 2 anti-squeal shims on each pad.
  e.   Install the pads with the pad wear indicator plate facing upward. NOTICE: There should be no oil or grease adhering to the
       friction surfaces of the pads or the disc.




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  9.   INSTALL CALIPER

          a.   Draw out a small amount of brake fluid from the reservoir.
          b.   Press in the piston with a hammer handle or similar implement. HINT: If the piston is difficult to push in, loosen the
               bleeder plug and push in the piston while letting some brake fluid escape.
          c.   Install the caliper.
          d.   Hold the sliding pin and torque the installation bolts. Torque: 34 Nm (350 kgf-cm, 25 ft. lbs.)

 10.   INSTALL FRONT WHEEL Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
 11.   DEPRESS BRAKE PEDAL SEVERAL TIMES
 12.   CHECK THAT FLUID LEVEL IS AT MAX LINE

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