Service Manuals, User Guides, Schematic Diagrams or docs for : . Car Manuals Toyota Celica 1988-1989.1993-1994.2000 Approved Toyota Celica 2000 Toyota Celica 2000 Service Manual Electrical ARTICLE_ELECTRICAL_ALTERNATOR_DISASSEMBLY
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Disassembly and Reassembly
DISASSEMBLY
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1. REMOVE REAR END COVER
a. Remove the nut and terminal insulator.
b. Remove the bolt, 3 nuts, plate terminal and end cover.
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2. REMOVE BRUSH HOLDER AND VOLTAGE REGULATOR
a. Remove the brush holder cover from the brush holder.
b. Remove the 5 screws, brush holder and voltage regulator.
c. Remove the seal plate from the rectifier end frame.
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3. REMOVE RECTIFIER HOLDER
a. Remove the 4 screws and rectifier holder.
b. Remove the 4 rubber insulators.
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4. REMOVE PULLEY
a. Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque. SST 09820-63010
Torque: 39 Nm (400 kg.cm, 29 ft.lb)
b. Check that SST (A) is secured to the rotor shaft.
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c. Mount SST (C) in a vise.
d. Insert SST (B) into SST (C), and attach the pulley nut to SST (C).
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e. To loosen the pulley nut, turn SST (A) in the direction shown in the illustration. NOTE: To prevent damage to
the rotor shaft, do not loosen the pulley nut more than one-half of a turn.
f. Remove the generator from SST (C).
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g. Turn SST (B), and remove SST (A and B).
h. Remove the pulley nut and pulley.
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5. REMOVE RECTIFIER END FRAME
a. Remove the 4 nuts and wire clip.
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b. Using SST, remove the rectifier end frame. SST O9286-46011
c. Remove the generator washer from the rotor
6. REMOVE ROTOR FROM DRIVE END FRAME
REASSEMBLY
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1. INSTALL ROTOR TO DRIVE END FRAME
a. Place the drive end frame on the pulley.
b. Install the rotor to the drive end frame.
Page 5 of 9
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2. INSTALL RECTIFIER END FRAME
a. Place the generator washer on the rotor.
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b. Using a 29 mm socket wrench and press, slowly press in the rectifier end frame.
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c. Install the wire clip and 4 nuts. Torque: Nut A 4.5 Nm (46 kg.cm, 40 in.lb) Nut B 5.4 Nm (55 kg.cm, 48
in.lb)
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3. INSTALL PULLEY
a. Install the pulley to the rotor shaft by tightening the pulley nut by hand.
b. Hold SST (A) with a torque wrench, and tighten SST (B) clockwise to the specified torque. SST O9820-63010
Torque: 39 Nm (400 kg.cm, 29 ft.lb)
c. Check that SST(A) is secured to the pulley shaft.
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d. Mount SST (C) in a vise.
e. Insert SST (B) into SST (C), and attach the pulley nut to SST (C).
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f. To torque the pulley nut, turn SST (A) in the direction shown in the illustration. Torque: 111 Nm (1,125
kg.cm, 81 ft.lb)
g. Remove the generator from SST (C).
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h. Turn SST (B), and remove SST (A and B).
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4. INSTALL RECTIFIER HOLDER
a. Install the 4 rubber insulators on the lead wires. NOTE: Be careful of the rubber insulators installation
direction.
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b. Install the rectifier holder while pushing it with the 4 screws Torque: 2.9 Nm (30 kg.cm, 26 in.lb)
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5. INSTALL VOLTAGE REGULATOR AND BRUSH HOLDER
a. Place the seal plate on the rectifier end frame.
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b. Place the voltage regulator and brush holder on the rectifier end frame. NOTE: Be careful of the holder
installation direction.
c. Install the 5 screws. Torque: 2.0 Nm (20 kg.cm, 18 in.lb)
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d. Place the brush holder cover on the brush holder.
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6. INSTALL REAR END COVER
a Install the end cover and plate terminal with the bolt and 3 nuts.
Torque:
Nut 4.4 Nm (45 kg.cm, 39 in.lb)
Bolt 3.9 Nm (39 kg.cm, 35 in.lb)
b. Install the terminal insulator with the nut. Torque: 4.1 Nm (42 kg.cm, 36 in.lb)
7. CHECK THAT ROTOR ROTATES SMOOTHLY
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